OPTIMA | Rotary turntable high frequency welder

Product catalog summary

Overview: The document provides detailed information about the OPTIMA Rotary Turntable High Frequency Welder, manufactured by Zemat Technology Group Ltd. This machine is designed for high-frequency welding applications across various industries, including automotive, medical, packaging, and textiles.

Specifications: The OPTIMA series offers models with 4, 6, or 8 workstations and can operate with single, double, or triple HF weld heads. It features a precision indexing rotary work table with an accuracy of 0.1mm, fully automated HF weld cycles, and a production speed of 5 to 7 cycles per minute. The machine supports programmable memory storage for up to 1000 weld recipes and includes a touch screen HMI and onboard PLC for easy operation.

Technical Features: The machine is built with a C-frame welded steel structure and an integrated HF generator. It offers pneumatic HF press operation, with hydraulic options available upon request. Additional features include optional loaders/unloaders, electrode heating/cooling, and a TMZTGAT autotuning system with an ultrafast ARC limiter. The ZTG iCom internet connection module allows for remote access and control.

Applications: The OPTIMA welder is suitable for producing medical equipment (e.g., blood and drainage bags), automotive parts (e.g., sun visors, pneumatic lumbar supports), packaging materials (e.g., clam-shell and blister packs), stationery items, garments, and advertising materials.

Technical Specifications: The machine offers output power options of 10 kW, 15 kW, and 20 kW, with corresponding installed power requirements. It operates at a frequency of 27.12 MHz ± 0.6% and includes an air-cooled metal-ceramic triode HF power tube. The electrode pneumatic press can exert forces ranging from 1000 kg to 1900 kg, depending on the model.

Compliance and Customization: The OPTIMA series is compliant with CE, EMC, FCC, and OSHA standards. Customization options are available to meet specific customer needs, including custom-built tooling and modifications to machine parameters.

Catalog excerpts

OPTIMA | Rotary turntable high frequency welder-1

Rotary turntable high frequency wel Single, double or triple HF weld heads operation Precision (to 0.1mm) indexing rotary work table Fully automated HF weld cycles with adjustable rotating speed High pressure sealing with enhanced ram guidance Production speed: 5/7 cycles/min Programmable memory storage for 1000 of weld recipes Touch screen HMI and onboard PLC C-frame welded steel structure with integrated HF generator Pneumatic HF press operation (hydraulic on request) Optional loaders/unloaders and electrode heating/cooling ZTGAT™ Autotuning and ultrafast ARC limiter ZTG iCom internet connection module Customized size work platens Ideal for PVC, PU, PET-G, A-PET, PLA products Freestanding control panel with remote access Zemat Technology Group Ltd. HF Welders | RF/MW Generators | Heat Sealers | Machines for Packaging | Hydraulic and Pneumatic Presses | Global Sourcing

Open the catalog to page 1

OPTIMA | Rotary turntable high frequency welder-2

OPTIMA - quick overview ZEMAT TG is a leading design company and European manufacturer of rotary 4, 6 or 8 station high frequency welding machines. Turntable OPTIMA series HF Welder is made specifically for production in various industries: automotive, medical, packaging, recreation, rehabilitation, textile and clothing, etc. The machine provides manufactures with a high power HF output and a custom mandrel style press for a versatile and reliable sealing/welding process. OPTIMA HF welder worktable is equipped with special high precision rotary indexing gear controlled by frequency inverter....

Open the catalog to page 2

OPTIMA | Rotary turntable high frequency welder

OPTIMA | Rotary turntable high frequency welder

Catalog excerpts

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