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ZECA
EXPORT CATALOGUE 232

EXPORT CATALOGUE 232

Product catalog summary

Overview: The document is a comprehensive catalogue from ZECA, detailing their range of industrial equipment including hose reels, lamps, extension reels, balancers, garage tools, industrial cable reels, and reels for special applications. It includes product specifications, new models, and technical data.

Sections:

Hose Reels (p.10-41): This section covers various series of hose reels, including specifications such as hose diameter, length, pressure ratings, and materials. Key models include Serie 9100, 804-805, America, AL, and AM86. New models like Serie 8400 and 8900 are highlighted.
Lamps (p.42-61): Details on different types of lamps, including portable and industrial models, with specifications on power, light output, and design features.
Reels with Lamps (p.62-85): Combination products that integrate hose reels with lighting solutions, offering dual functionality.
Extension Reels (p.86-93): Various models of extension reels, focusing on cable length, capacity, and safety features.
Balancers (p.94-101): Includes different series of balancers designed for industrial applications, with details on load capacity and operational range.
Garage Tools (p.102-135): A range of tools for automotive repair, including radiator testers, exhaust gas extractors, and battery equipment.
Industrial Cable Reels (p.136-173): Cable reels for industrial use, with specifications on cable type, length, and application suitability.
Reels for Special Applications (p.174-197): Specialized reels for unique industrial needs, including grounding cable reels and ATEX certified products.

Technical Specifications: The catalogue provides detailed technical data for each product, including conversion tables for diameters and pressure units, and specific hose characteristics like material composition and temperature resistance.

Certifications: ZECA is certified under ISO 14001:2015 and ISO 9001:2015, indicating compliance with environmental and quality management standards.

Company History: A brief history of ZECA is provided, highlighting key milestones from its founding in 1929 to recent expansions and leadership changes.

Key Features: The catalogue emphasizes the durability and flexibility of ZECA products, particularly their exclusive KPU hoses, which are noted for their resistance to abrasion and pressure, and their lack of memory effect.

Specifications: The document outlines various lighting products, including LED and fluorescent lamps, with specifications such as supply voltage (110-240V, 12-24Vdc-ac), cable length (10m), and cable type (H05 RN-F). The dimensions and weight of the products are also provided, with examples like 510x115x85 mm and weights ranging from 0.6 Kg to 1.2 Kg.

Product Descriptions: Several products are described, including portable lamps with features like soft touch handles, protected switches, replaceable covers, and rotating hooks. Specific models such as ART. 355, ART. 528, and ART. 529 are mentioned, each with unique features like transparent covers and compatibility with specific lamps.

Standards and Compliance: The products comply with various standards such as EN 60598-1, EN 60335-1, and directives like 2014/35/UE, 2014/30/UE, and 2011/65/UE. These ensure safety and quality in manufacturing and usage.

Warnings and Recommendations: The document includes cautionary notes about using the lamps with different power supplies, which can damage the lamps and void warranties. It emphasizes the importance of adhering to specified power requirements.

Technical Features: The lamps feature insulated handgrips resistant to oil, acid, and solvents, reflecting cages made of zinc-coated steel, and rotating hanging hooks. They are delivered without bulbs and have screw cap E27 fittings.

Reel and Lamp Combinations: The document details various combinations of cable reels and lamps, including models like 5907/330 and 5908/AM8, with features such as IP protection ratings, cable lengths, and transformer options for low voltage operation.

Energy Efficiency: The lamps are designed for energy saving, with specifications like LUX, LUMEN, and lighting angles provided for different models. For example, the AM9 lamp offers 850 LUX at 50 cm and 600 LUMEN with a 55° lighting angle.

Spare Parts and Accessories: The document lists spare parts like transparent covers and magnetic bases for inspection lamps, ensuring easy maintenance and customization of the lighting products.

Extension Reels Overview: The document provides detailed specifications and features of various extension reels and balancers. Key features include die-cast aluminum casing, swiveling brackets, cable ratchet stop devices, and double earth contacts. The working temperature range is -5°/+50°C. Some models include thermic protection.

Specifications:

Cable Lengths: 6m, 11.5m, 15m
Cable Type: 3G1,5-H05VV-F
Voltage Max: 500V
Thermic Protection: Available on certain models
Dimensions: Vary by model, e.g., 360x310x185 mm for 15m extension

Reel Features:

Die-cast aluminum casing with undercoat paint finish
Swiveling bracket for easy installation
Cable ratchet stop device for secure cable management
Double earth contact for safety

Balancers: Balancers are designed to ease the weight of tools, making repetitive tasks less tiring. They feature continuous capacity adjustment, adjustable cable length, and multiple suspension and anchorage points. Available in two sizes, they can be equipped with either stainless steel or textile cables.

Technical Features:

Die-cast aluminum case
Continuous capacity adjustment
Four suspension points and three anchorage points

Rotolift: The Rotolift is a cable reel with a stopping device, designed for suspending tools that need to be lowered temporarily. It is factory-set and not adjustable by the user, suitable for garages with overhead exhaust systems.

Standards and Compliance:

CE Marking: All models are CE marked except incomplete models
Standards: EN 61242, EN 60335-1, 2014/35/UE, 2011/65/CE

Cooling System Tester (Art. 415): This section describes a cooling system tester designed for pressure testing the cooling systems of cars. It comes with a storage case and various adaptors suitable for European and foreign cars. The tester features a flexible extension for hard-to-reach radiators and a quick coupler system for easy adaptor replacement. It helps identify leaks and failures in the cooling system, such as faulty hoses, loose clips, radiator leaks, and defective cylinder head gaskets.

Radiator Fill (Art. 417): The Radiator Fill device is used for rapidly filling the cooling systems of cars and trucks using a vacuum system. This method prevents air bubbles, eliminating the need to start the vehicle multiple times during filling. The kit includes three different size cones to fit various radiators and allows for a tightness test. It operates with compressed air and is suitable for both cars and lorries.

Signal Detector (Art. 482): This diagnostic equipment allows mechanics to test motor electrical components without removing or disconnecting them. It uses a 12V power supply and an inductive probe to confirm component operation through audible and visual indicators. The device detects the magnetic field generated by the component during engine operation, saving time and preventing cable damage.

Exhaust Gas Extractor: The TurboZeca is an air-operated exhaust gas extractor with adjustable aspiration power, suitable for cars, vans, motorcycles, and trucks. It features no moving parts and uses compressed air to create a high-speed flow that aspirates exhaust gases. The aspiration power can be adjusted by replacing the diaphragm on the air inlet, with two diaphragms provided for different vehicle types.

Overview: The document provides detailed specifications and operational guidelines for the Turbozeca exhaust gas extractor, a mobile device designed for use in workshops to extract exhaust gases from vehicles. It is suitable for cars, vans, motorcycles, and trucks, offering an alternative to fixed systems.

Specifications:

Powered by compressed air with adjustable suction power.
Two diaphragms provided: one for cars (550 m3/h, 330 l/min air consumption, 4 HP compressor) and one for trucks (790 m3/h, 430 l/min air consumption, 5.5 HP compressor).
Noise level: 70 dB.
Supply pressure: 6 bar with a minimum supply pipe diameter of 10 mm.
Mounted on a trolley, suitable for CO2 control probes, and equipped with a rubber nozzle to protect vehicle bodies.
Not to be used during FAP regeneration operations.

Components and Accessories:

ART.675: Turbozeca exhaust gas extractor with a 6 m hose and a 120 mm diameter pipe.
ART.678: Additional 6 m ducting hose with clamps and connection sleeve.
ART.675.225: Wheel kit.
ART.675.080: Rubber nozzle.

Operational Guidelines:

Connect to a filtered, non-lubricated compressed-air line.
Avoid tight bends or constrictions in the outgoing hose.
Ensure the device is not used during specific vehicle operations like FAP regeneration.

Additional Products:

ART. 673: Jumbozeca portable exhaust gas extractor with a 220 Volt engine, IP54 protection, and a 6 m heat-resistant hose. Suitable for various vehicle types and allows for easy mobility within workshops.
ART. 362: Petrol recording compression tester with a wide-scale recording card, capable of recording up to 8 tests.
ART. 363: Diesel recording compression tester, requiring dummy injectors or heater plugs for operation.

Overview: The document provides detailed information about various diesel engine testing tools, including a diesel recording compression tester, injector tester, and gas-oil steam aspirator. It includes specifications, components, and usage instructions for each tool.

Diesel Recording Compression Tester (Art. 363):

Includes quick connectors M14x1.5 and M12x1.5 for different injectors.
Comes with 48 diagram cards for recording up to 8 tests per card.
Requires a suitable dummy injector or glow plug for testing.

Injector Tester (Art. 470/600 B):

Bench-mounted, hand-operated pump for testing diesel injectors.
Checks nozzle spray pattern and tightness of delivery pipes.
Requires ISO 4113 compliant testing fluids.

Gas-Oil Steam Aspirator (Art. 430):

Improves visual inspection of injectors and collects nebulized fuel safely.
Operates using compressed air to ensure safety.
Includes a quick connector but is delivered without a pump.

Additional Information:

Various adaptors and dummy injectors are available for different car models.
Tools are designed for high-pressure testing and are compatible with multiple diesel engine types.

Universal Tool for Clutch Plates (Art. 403): This tool facilitates the alignment and installation of clutch plates by directly adjusting between the clutch plate and the pressure plate, forming a homogeneous body with the flywheel. It eliminates the need for a pilot bearing, simplifying the process.

Glass Coolant Anti-Freeze Tester (Art. 152): This device checks and resets ethylene glycol-based anti-freeze. It is quick and easy to use, determining the freezing point of the coolant mixture with a calibration based on a liquid temperature of approximately 50°C.

Compressed Air Valve Grinder (Art. 209): Essential for workshops, this tool allows for quick valve grinding with reduced air consumption. It features alternate rotation to ease the process and reduce operator fatigue, and comes with various suction pads and accessories.

Safety Barriers (Art. 5801/RW, 5801/BY, 9801/RW, 9801/BY): These reels are designed to create temporary barriers around dangerous areas, such as car repair pits. They come with mounting brackets and are available in red/white or yellow/black bands.

Battery and Alternator Tester (Art. 210): This tester evaluates 12V batteries and alternators for cars and trucks. It is simple to use, with a test duration of 15 seconds, and supports multiple battery types. It features temperature compensation and a high-visibility display.

Battery Tester (Art. 207): This precision instrument tests the charge state of batteries and calibrates voltage regulators. It provides clear readings for both 6V and 12V batteries.

Overview: The document provides detailed specifications and features of industrial cable reels offered by Zeca. It includes information on various series of cable reels, their technical specifications, and optional accessories.

Specifications: The cable reels are designed with shock-resistant plastic external cases, cable roller guides, and ratchet stop devices every 50 cm, which can be easily removed if constant cable traction is required. They feature double earth contacts, collector insulating power of 2.5 Kv, and sliprings with brass rings and brushes. The working temperature range is -5°C to +50°C. The reels are available with both PVC and rubber cables and are delivered without cables at the feeding side.

Protection and Standards: The reels comply with various standards including EN 61242, 2014/35/UE, 2006/42/CE, EN 60335-1, and 2011/65/UE. They offer different degrees of protection, such as IP42 and IP65, depending on the model.

Optional Accessories: Optional devices are available to secure the bracket, essential for ceiling applications. Conversion kits are also offered to upgrade from one series to another, such as from XF to XL.

Product Range: The document lists several series of cable reels, including Serie 9000, 5000 XF, 5000 XL, 4000, and 7000, each with specific features and configurations. The reels vary in the number of conductors, conductor section, cable length, and thermal protection capabilities.

Key Features: The reels are designed for professional use, with features like shock-resistant cases, adjustable cable stops, and compatibility with various cable types. They are suitable for different voltage levels and come with recommendations for amperometric protection when used above specified voltages.

Conclusion: Zeca offers a comprehensive range of industrial cable reels tailored to meet diverse professional needs, with customizable options and adherence to international safety standards.

Specifications:
1. The document outlines various cable reels with different specifications for industrial applications, including electrical vehicle charging, battery charging, and grounding.
2. Protection degrees range from IP42 to IP65, indicating varying levels of protection against dust and water.
3. Working temperatures for the reels are specified between -5°C to +50°C.
4. Maximum working pressure is 15 bar, and maximum working depression is 0.95 bar.
5. Cable types and lengths vary, with some reels supporting single-phase and triple-phase charging.

Procedures:
1. Installation of cable reels should be done in designated safety zones as per directive 99/92/CE.
2. Grounding cable reels are used to eliminate electrostatic charges during transfer operations, ensuring safety when handling flammable substances.
3. The document specifies the use of explosion-proof clips for grounding in potentially explosive atmospheres.

Standards and Norms:
1. The reels conform to standards such as EN 60079-0: 2009, EN 60079-1: 2007, EN 60529: 1997+A1, and EN 60079-31: 2009.
2. They are approved by CESI under the ATEX directive 94/9/CE.

Recommendations:
1. Users are responsible for selecting the appropriate model based on their specific application needs.
2. Optional accessories like swivelling and fixed brackets are available for manual use and wall fastening.
3. The document advises on the use of high-quality materials for flexibility and safety in electric vehicle charging.

Key Data from Tables:
1. Cable reels for electrical vehicles are available with different IP codes and cable lengths, supporting both Type 1 and Type 2 connectors.
2. Battery charging reels are equipped with insulated clips and have a maximum voltage of 48V.
3. Grounding cable reels are delivered with yellow-green H05 V-F unipolar cables and are suitable for eliminating electrostatic loads.

Catalog excerpts

Strada della Chiara, 25 10080 Feletto Canavese (To) Italy

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HOSE REELS REELS WITH LAMPS Mini reels Serie 9000 p. 84 EXTENSION REELS Spiral hose for balancers p. 100

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GARAGE TOOLS Tool for clutch plates p.122 Compressed air valve grinder p.123 Rotozeca for safey barriers p.124 Coolant anti-freeze tester p.122 INDUSTRIAL CABLE REELS REELS FOR SPECIAL APPLICATIONS stable connection DATA FLUX Cable reels for battery charging and drive battery charging p.196 ATEX Cable reels with grounding clip Twin reels Data cable reels p.197 ATEX Cable reels with clip and control unit Serie 1400 p.185 Cable reels for electric vehicles Grounding Cable Reels Serie Explosion Proof Clip p.190 p.194 Grounding cable reels p.197 ATEX Portable lamp

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Technical Department

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Back Office Zeca People Certified Quality Certifi Certificato Norma: N° certificato: TÜV Rheinland Italia S.r.l. certifica: Strada 10080 della Chiara Feletto , 25 Italia Canave se (TO ) Strada della Chiara, 25 10080 Feletto Canavese (TO) Italia Campo Proget tazione , pro Progettazione, produzione e commercializzazione di avvolgitori automatic Settore i di cav duzione e IAF: comme o e di automatici di cavo e di tubo. Apparecchi di illuminazione portatili ed appare rcializz tubo. cchiatu App azio re per ed apparecchiature per autoriparatori. 14 autorip arecchi di illum ne di avvolgi aratori tori...

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•••• • • ••••••••••• COVERED AREA: 15.000 mq TOTAL AREA: 170.000 mq www.zeca.it [email protected]

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1929 - 2019 ANNIVERSARY Carlo Zerbini opens a car and moto garage in Rivarolo (TO), Corso Torino 69 Zerbini Luciano, Carlo's son, becomes Zeca Manager, in new head office. We move to a larger plant in Rivarolo. Zeca participates to many italians and international Trade fairs. Zerbini Luciano prematurely passed away. His young daughter Carla, with big help of production manager Sergio Antonietto, becomes CEO. Starts production of vehicles accessories under the name ZECA, from ZErbi ni CArlo. Many patents are filed from now. Mr. Sergio Antonietto joins the company. His presence in the company will...

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TOTAL COVERED SURFACE IS NOW MORE THAN 15.000 SQM. A 130.000 SQM GROUND FOR FUTURE EXTENTIONS IS BOUGHT. We grow and move to new modern headquarter in Feletto, 7500 sqm. Opening of additional 4000 sqm production plant, called ZECA 2. Space is not enough for our growth. An additional 3700 sqm plant, called ZECA 3, is built. Piero Chiarabaglio, Carla's husband, joins the company as technical manager. Giancarlo, younger Luciano's son, will also work for nearly 20 years in the family company. Zeca is increasingly marking her proper identity on the market, even identifying herself more in the yellow and...

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Stainless Steel

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HOSE REELS

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HOSE REELS Yellow Silver Yellow Silver

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stainless steel stainless steel PVC HOSE: SOFT TOUCH AND RESISTANT TO SCRAPING TUYAU PVC: SOFT TOUCH ET RESISTENCE À L'ABRASION SUITABLE FOR FOOD SECTOR CONVIENT AU SECTEUR ALIMENTAIRE RUBBER HOSE, RESISTANCE WITHOUT COMPROMISE TUYAU EN CAOUTCHOU RESISTANCE SANS COMPROMIS Fields of application / Domaines d'application Refueling Revitaillements Aeronautics Aéronautiques Military Militaire Nautical Navigation Mines Mines Construction Bâtiment Agriculture Agriculture Chemical Chimie Auto repair Réparation de voiture Industry Industrie Industrial cleaning Nettoyage industriel Food industry Industrie...

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HOSE REELS EXCLUSIVE TO ZECA Does not kink Classic hose ZECA hose Classic hose ZECA hose EN CONSTRUCTION • The KPU hose is a ZECA exclusive. • Heavy duty. • Strong, resistant to abrasion and pressure, easy to handle. • No memory effect, no spirals. • Extremely flexible with all conditions of use (-5 °C /+50 °C). • No throttling, even if kinked, it does not close the air duct. • Standard mounted on ZECA reels and also available separately in rolls. • Le tuyau KPU est une exclusivité ZECA. • Solide, résistant à l'abrasion et à la pression, facile à manipuler. • Pas d'effet de mémoire, pas de spirale....

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HOSE TECHNICAL DATA HOSE REELS CONVERSION TABLE FOR DIAMETERS CONVERSION TABLE FOR PRESSURE UNITS

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HOSE REELS KPU HOSE ROLLS KPU HOSE – EXCLUSIVE TO ZECA – IN ROLLS TUYAU KPU EN BOBINES KPU SCHLAUCH IN ROLLEN MANGUERA KPU EN BOBINAS ART. FITTING KIT / KIT DE RACCORD MONTAGE-KIT / KIT DE CONEXION available on Zetek catalogue — www.zetek.it FOR REMOVABLE HOSE STOPPERS SEE ON PAG

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SERIE 9100 MINI REEL ◄ ART. HOSE REELS EN^^ Technical Features • Mini-reel for applications in the industrial sector and for hobby. • Monoextruded Polyurethan hose. • Technopolymer casing. • Provided with hose ratchet stop device, easily removable if constant traction is required. • Working temperature: -5 °C/+40 °C. F^^T Caracteristiques techniques • Enrouleur pour utilisations dans le secteur industriel et hobby. • Tuyau Polyurethane monoextrude. • Boitier en polymere. • Fourni avec dispositif d'arret du tuyau, facile a eliminer, si le tuyau doit etre toujours en traction. • Temperature d'utilisation:...

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HOSE REELS SERIE 804 - 805 Art. Technical Features • Technopolymer casing. • Complete with pivot bracket. • Provided with hose ratchet stop device, easily removable if constant traction is required. • KPU hose. Caracteristiques techniques • Boîtier en polymère. • Support de fixation, orientable. • Fourni avec dispositif d’arrêt du tuyau, facile à éliminer si le tuyau doit être toujours en traction. • Tuyau KPU. Technische Merkmale • Gehäuse aus Technopolymer. • Schwenkbarer Bügel. • Arretiervorrichtung, welche einfach zu beseitigen ist, wenn der Schlauch ständig unter Zug sein soll. • KPU Schlauch....

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HOSE REELS f® SERIE 804 - 805 4 HOSE REELS Optionals ART. 949/804-4000 ART. 949/805-7000 Optional device to fasten the pivoting bracket Dispositif optional pour rendre fixe le support de fixation. Feststellvorrichtung, als Optional lieferbar, um die Befestigungsbugel zu fixieren. Dispositivo opcional para mantener fija la abrazadera de fijacion.

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EXPORT CATALOGUE 232

EXPORT CATALOGUE 232

Catalog excerpts

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