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Zebra Hardness Testing Sticks

Zebra Hardness Testing Sticks

Product catalog summary
Product Overview
Zebra Hardness Testing Sticks are designed for ease of use, providing results in just 3 seconds. Each bottle contains 50 sticks, sufficient for a year's use per sump. The product is non-hazardous and essential for every shop.

Company Information
Zebra Skimmers Corporation, located in Chagrin Falls, OH, offers these testing sticks. For more information, contact them via their website or phone.

Purpose and Benefits
The testing sticks help prevent issues such as coolant pudding, foam, and rust by monitoring water hardness in metalworking fluids. These fluids, when mixed with mineral-rich tap water, can accumulate minerals over time, leading to various problems.

Common Issues Addressed
  • Coolant Split: Occurs when coolant separates, forming a pudding-like layer, reducing its effectiveness.
  • Grease Formation: Tramp oils can form a grease layer, blocking filters and hoses.
  • Gummy and Soapy Residues: These residues can affect machine integrity.
  • Rust: Causes damage and premature corrosion.
  • Foaming: Leads to sump flooding and complicates oil skimming.

Recommendations
To prevent hardness-related issues, verify the acceptable hardness range with your coolant supplier and maintain it. Consider using water softening or hardening agents or an RO water supply if hardness is a persistent problem.

Technical Specifications
Part Number: XWT50
Description: Hardness Testing Sticks
Range: 0-1000 ppm calcium carbonates and/or magnesium
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Catalog excerpts

Zebra Hardness Testing Sticks-1

P R O D U C T P R O F I L E Zebra Hardness Testing Sticks ® Prevent Coolant Pudding, Foam, and Rust • Easy to use • Dip in the coolant to match colors • Results in 3 seconds • 50 sticks per bottle will last one year per sump • Non-hazardous • A must for every shop Metalworking fluid is formulated with water that lacks any minerals. However, tap water contains many. And, since your coolant only accumulates more minerals over time due to evaporation (more than 5% per day by volume), water hardness, if not addressed, can lead to problems. Coolant Split: When a coolant split occurs, you will notice that there is a layer of pudding-like coolant floating on top of your sump. Your coolant concentrate is no longer in solution, and no longer a good tool for cooling or lubricating. Grease Formation: Coolant, and any tramp oils forming on its surface, may turn into a grease layer. This layer is impossible to pick up using an oil skimmer and can block filters and hoses. Gummy and Soapy Residues: These may form inside your machine and on all surfaces coolant comes in contact with. Machine equipment and parts integrity may be affected. Part Number XWT50 Description Hardness Testing Sticks Range 0-1000 ppm calcium carbonates and/or manesium Rust: Can damage machine interior and cause premature part corrosion. Foaming: This causes flooding of your machine sump as well as a rougher environment for oil skimming, and is caused by LOW hardness. To avoid hardness related issues, check with your coolant supplier to verify what hardness range your coolant can withstand and keep it there. Many suppliers also carry a line of water softening or hardening agents, which you can add to the sump for correction. If water hardness poses a constant problem, consider an RO (reverse osmosis) water suppy. Zebra Skimmers Corporation PO Box 833 Chagrin Falls, OH 44022 www.ZebraSkimmers.com www.CoolantMaintenance.com Toll Free 888-249-4855 Phone: 440.349.0141 Fax: 440.349.1211 ©October2007 Zebra Skimmers Corp. All rights reserved. Contact your distributor for more information

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