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BLUE SHARK HAMMERMILLS

BLUE SHARK HAMMERMILLS
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BLUE SHARK HAMMERMILLS

Product catalog summary
Overview: The Blue Shark series by Zato offers a comprehensive line of hammermills designed for metal scrap shredding. These machines are engineered to handle up to 15,000 tons of scrap metal per month, with drive power ranging from 420 to 3,000 hp and rotor diameters from 1,200 to 2,600 mm. The series is developed to address market challenges by providing easy management, production efficiency, rapid maintenance, and cost-effective erection and maintenance.
Applications: Blue Shark hammermills are suitable for shredding various materials, including end-of-life vehicles (ELV), domestic light scrap, household appliances, aluminum scrap, brass, copper, electronic waste (WEEE), electric engines, incineration plant waste, and construction materials. They comply with the latest environmental regulations and can be used in scrap yards, steelworks, and foundries.
Technical Features: The hammermills are designed with several technical benefits, including:
  • Pre-assembled supporting structures for quick erection and reduced civil work costs.
  • Removable grid frames for easy maintenance.
  • Exclusive hydraulic coupling for gradual acceleration and protection of the drive system.
  • Automatic or remote-controlled operation, eliminating the need for a control cabin.
  • Compact size suitable for limited spaces, with two feeding systems: Pushing Feeder (FP series) and Infeed Conveyor & Roll (CS series).
Specific Series Features:
  • FP Series: Features a feeding hopper with a hydraulic pushing feeder system to prevent overfeeding and projectile expulsion.
  • CS Series: Utilizes a conveyor and roll feeding system with a heavy-duty conveyor designed to withstand heavy impacts, featuring labyrinth seals and hardened steel components for durability.
Conclusion: Zato's Blue Shark hammermills provide a reliable and efficient solution for the scrap recycling industry, offering a full range of products for cutting, shredding, separating, and cleaning scrap materials.
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Catalog excerpts

BLUE SHARK HAMMERMILLS-1

BLUE SHARK HAMMERMILLS

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BLUE SHARK HAMMERMILLS-2

HAMMERMILLS Blue Shark With Blue Shark series, we offer on the market an entire line of Hammermills designed for metal scrap shredding. Through a continuous process of product development, our shredding plants combine technical innovation and engineering excellent. Hammermills are available from 420 to 3,000 hp drive power and from 1,200 to 2,600 mm rotor diameters, they are designed to process volumes of scrap metals up to 15,000 tons per month range. Considering the actual market situation, where the over-capability of mega-shredder is applying a strong pressure on the profitability of scrap...

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BLUE SHARK HAMMERMILLS-3

Applications Blue Shark offers the most efficient solution in shredding: • ELV: pre-cut / entire / baled • sorted domestic light scrap • white goods / household appliance • aluminum scrap, sheets and profiles • UBC, • brass, copper • WEEE electrical and electronic equipment • electric engines • waste ash from incineration plants • construction and demolition materials All the lines of Blue Shark Hammermills are designed to meet the latest environment regulations and can be applied both in scrap yard and steel works and foundries.

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BLUE SHARK HAMMERMILLS-4

All Hammermills’ manufactures suggest installing a pre-shredder upstream the Hammermill, as an essential tool to check on feeding speed, ensuring a smooth flow of processed material into the Hammermills and a higher density outproduct. We have developed an integrated solution, combining our Blue Devil Pre-shredder and Twin-Shaft Shredder GF series with our Blue Shark Hammermill: this ensures a greater efficiency, better output product and faster production, maintaining the Hammermill functionality and its duration. We offer on the market reliable solutions to the entire scrap recycling industry:...

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BLUE SHARK HAMMERMILLS-5

Technical benefits that make Zato Hammermills Blue Shark series technology unique • Erection of the Hammermill in 3 weeks: The supporting structure of the Hammermill is completely pre-assembled in-house, before erecting it at the Customer premises. This feature allows an optimal checkup and to test entirely the functionality of the components and ensures a quicker erection then the traditional on-site erection, since it is possible to reduce unforeseen events. Moreover, this procedure allows the Customer to keep the costs of production of civil works under control. • Minimization of civil works...

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• Hydraulic coupling: A hydraulic coupling made exclusively by us allows to gradually accelerate driven machines, limit torque, provide load sharing, and dampen torsional vibrations. In this way, the drive system is protected, even under extreme operating conditions and it is a safer protection for the engine. • 2 different system of feeding: Pushing Feeder (FP series); Infeed Conveyor & Roll (CS series).

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TECHNICAL DATA FP SERIES feeding pusher

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BLUE SHARK FP series The Blue Shark FP series hammermill’s greatest uniqueness is that the scrap is loaded into a feeding hopper, that, whilst containing the material provision, is also an extra impediment from projectiles expulsion coming from the shredding chamber. A hydraulic pushing feeder system allows an automatically controlled feeding of the hammermill avoiding all problems of overfeeding.

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BLUE SHARK HAMMERMILLS-9

BLUE SHARK CS series Hammermill Blue Shark CS series is characterized by the feeding system with conveyor and roll. Zato Blue Rex infeed conveyor is a heavy-duty conveyor engineered to withstand heavy shocks and impact loads. The loading area is a massive construction and thick steel plates sidewalls are disposed along the belt length. Provided with labyrinth seals to prevent lateral spillage and eliminate chain damage. All rollers and rails are manufactured from hardened steel alloy in order to reduce wear and ensure prolonged operational life. Being able to design the conveyor with a steep...

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Added Value INPUT MATERIALS INPUT MATERIALS Electric motors

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OUTPUT MATERIALS OUTPUT MATERIALS

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Zato srl Via Campi Grandi, 23 25080 Prevalle (BS) - Italy Tel. +39 030 6461800 Fax +39 030 6801897 e-mail [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.