Assembly and usage instructions Z600 mobile scaffold towers

Operating and assembly instructions Z600 1.3. Construction type approval - 4 1.6. Industrial property and trademark rights - 5 2.2. Behaviour for work on electrical systems with the scaffold 8 2.3. Further applicable safety instructions - 8 2.5. General design specifications -10 2.8. Parts list incl. ballasting (see also 5.2) -15 2.9. Position of the individual parts -22 3. Note about disassembly of the scaffold -42 4. Usage rules and regulations 42 5.3. Maintenance, repair, storage and cleaning -43 5.4. Inspections of the scaffold components -44

Operating and assembly instructions Z600 1.1. Introduction The present operating and assembly instructions are only valid for the scaffolds described in these operating and assembly instructions. The instructions provided in these operating and assembly instructions for safety as well as the rules and regulations for the handling of scaffolds are in the area of application of the scaffolds mentioned in this documentation. The operator must on his own responsibility: • bear responsibility for adherence to local, regional and national regulations, • adhere to the regulations (laws, ordinances,...

Operating and assembly instructions Z600 1.5. Date of issue The date of issue of these German-language operating and assembly instructions is 1 October 2006. 1.6. Industrial property and trademark rights The trademark right for these operating and assembly instructions remains with the manufacturer. Furthermore, all rights are reserved, especially for the case of the granting of a patent or utility patent registration. Violations which contradict the details above are subject to punitive damages! 1.7. Proper usage The scaffolds listed in these operating and assembly instructions may only be used...

Operating and assembly instructions Z600 2. Design 2.1. Safety provisions 1. For the stability, installation and usage of the scaffolds mentioned above, the regulations of EN 1004 "Mobile access and working towers" apply. The scaffolds may only be assembled and used by people who are familiar with these operating and assembly instructions. For the assembly and disassembly of the scaffold, at least two people are required. Only undamaged and faultless original spare parts of the manufacturer's scaffold system, which refers to the inspection certificate, may be used. Before using the unit, inspect...

Operating and assembly instructions Z600 13. For wall-side assembly of the scaffold, wall spacers can also be used for ballasting (accessory, order no. 42920). 14. The permissible load capacity of the scaffold with evenly-distributed load is 2.0 kN/ m² (according to EN 1004 - scaffolding group 3). 15. All swivel castors must be fixed by pressing down the brake lever. The brake lever may only be released for moving. 16. When moving the scaffold, neither people nor material or tools may be on the platform. Avoid all collisions. Move the scaffold only by hand in the lengthwise or diagonal direction...

Operating and assembly instructions Z600 2.2. Behaviour for work on electrical systems with the scaffold Work on or in the proximity of unprotected live systems, may not be carried out using the scaffold if • the system component is not disconnected, • the system component is not secured against switching on, • if there is voltage in the system component, • the system component is not short-circuited with an earthing rail, • the system component is not isolated against adjacent live parts. 2.3. Further applicable safety instructions For the inspection, assembly and usage of the scaffold, the...

Operating and assembly instructions Z600 Mobile scaffold tower with stabilisers, normal version 0.75 m x 1.8 m / 2.5 m / 3.0 m Approved according to EN 1004 Scaffold group 3

Operating and assembly instructions Z600 2.5. General design specifications 1. Assembly of slip-in frame on chassis beams 2. Assembly of swivel castors, with pivots on the chassis beams 3. Assembly of swivel castors, with shafts on the chassis beams 4. Assembly of diagonal braces The first diagonals always begin on the 1st rung from the bottom!!! After that, the diagonals run zig-zag up the long side of the scaffold. 5. Assembly of horizontal braces

Operating and assembly instructions Z600 6. Assembly of basic braces for mobile scaffold towers with chassis beams Use as of platform height of 4m. Fig. 12. 7. Assembly of platform As assembly aids, scaffold planks or platforms must be installed. The platform serves as a place to stand for the further assembly (cf. section 2.1 no. 8). After the scaffold is complete, all assembly aids (scaffold planks, etc.) must be removed. 8. Assembly of railings For Fig. 15: Railings for intermediate platform For Fig. 16: Railings for working platform (uppermost platform) 10. Assembly of toe boards (lengthwise...

Operating and assembly instructions Z600 11. Aligning the scaffold After the scaffold has been assembled, it must be aligned using a spirit level. If the scaffold should be moved to its usage location only after assembly, its alignment must absolutely be checked again on location. Fig. 21. 12. Assembly of stabilisers Only for mobile scaffold towers with stabilisers. Fig. 25. 13. Assembly of wall anchor

Operating and assembly instructions Z600

Operating and assembly instructions Z600 Type plate

Operating and assembly instructions Z600 2.8. Parts list incl. ballasting (see also 5.2) The parts list includes the designation of the individual parts, their associated weights, the item no. of the individual parts which are included in the complete scaffold and the item no. of the complete scaffold. The necessary ballasting per scaffold is also listed.

Operating and assembly instructions Z600 Scaffold size 1) With max. swivelled-out swivel castors 42917 (adjustment range: 0.30 m) 2) In the case of side erection without stabilisers, the lower ballasting is on the side of the chassis beam to which the scaffolding has been moved. 3) In the case of side erection with stabilisers, the higher ballasting is on the side of the stabilisers. With more than 4 ballast weights per swivel castor, additional slip-in pipes (42919) must be used. Pay attention to the ballasting specifications in the operating and assembly instructions!