Assembly and usage instructions Z 600 S-PLUS scaffold towers

Assembly and usage instructions

Assembly and usage instructions 1.6. Copyright and trademark rights 5 2.3. Working on electrical units with the scaffold tower 2.4. Other applicable safety instructions 8 2.5. Technical data 9 2.6. General assembly regulations 2.7. Note on dismantling the scaffold tower 12 2.10. Parts list incl. ballast (see also 3.2) 15 2.11. Position of the individual parts 17 3. Structural safety regulations 34 3.3. Attaching the anti-twist device 34 3.4. Maintenance, servicing, storage and cleaning 34 3.5. Testing the scaffold components 35 4. Spare parts 36 Notes 38

4 Assembly and usage instructions 1.1. Introduction These assembly and usage instructions apply exclusively to the scaffold towers described therein. The instructions on safety and the rules and ordinances for the handling of scaffolding in these assembly and usage instructions tie within the area of validity of the scaffold towers referred to in this documentation. Operators bear sole responsibility for: • ensuring adherence to the local, regional and national regulations, • observance of the regulations (laws, ordinances, guidelines etc.) for safe handling listed in the assembly and usage instructions,...

Assembly and usage instructions 1.5. Date of issue The date of issue of these English assembly and usage instructions is 01 Februar 2014. 1.6. Copyright and trademark rights The copyright to these assembly and usage instructions lies with the manufacturer. The manufacturer also reserves all further rights, in particular in the case of the granting of a patent or utility patent registration. Any infringement of the conditions described above will result in liability for damages! 1.7. Intended use The scaffold towers listed in these assembly and usage instructions may only be used as scaffolding...

Assembly and usage instructions 2. Setup 2.1. Safety provisions 1. The stipulations of EN 1004 “Mobile work platforms” apply to the structural safety, erection and use of the aforementioned scaffold towers. The scaffold towers may only be set up and used by persons familiar with these assembly and usage instructions. At least two persons are required to set up or dismantle the scaffold tower. (Applies to all mobile scaffold towers with a platform height exceeding 2.50m) 4. Undamaged and fault-free original spare parts for the manufacturer's scaffolding system to which the test certificate applies...

Assembly and usage instructions 13. The maximum load-bearing capacity of the scaffold tower with an evenly distributed load is 2.0 kN/m² (in accordance with EN 1004 - scaffolding category 3). 14. There must be no persons, tools or material on the platform when the scaffold tower is moved. Any impact must be avoided. The scaffold tower may only be moved manually, in longitudinal or diagonal direction and on a firm, level installation surface which is free of obstacles. The scaffold tower must not be moved at more than normal walking speed. 15. Vehicles (e.g. fork lifts) must not be used to move...

8 Assembly and usage instructions 2.2. Usage regulations 1. Personnel must always climb to the work platform from the inside of the tower 2. Personnel must not brace themselves against the side protection when working. 3. Jumping on the platforms is prohibited. 4. Horizontal toads which could cause the scaffold tower to tip over must not be generated, for example by working on adjacent constructions. 5. Particular attention must be paid to the wind conditions when using the scaffold towers next to uncovered buildings or building corners to prevent the scaffold towers tipping over 6. Using ladders,...

Assembly and usage instructions 2.5. Technical data scaffold tower normal 0.75 m x 1.8 m / 2.5 m / 3.0 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Total maximum load for the scaffold tower 202 kg / 286 kg / 346 kg Maximum platform load 404 kg / 572 kg / 692 kg Maximum platform height 13.20 m Technical data scaffold tower wide 1.35 m x 1.8 m / 2.5 m / 3.0 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffolding category 3 200 kg/m² Total maximum load for the...

10 Assembly and usage instructions 2.6.a General assembly regulations for unpair platform heights [1m, 3m, 5m, ...) start with 2m frames without diagonals in the bottom. 1a. Assembling swivel castors at first 2m frame. 2a. Install first advanced guardrail on top of the 2m frame. 2.5.b General assembly regulations for pair platform heights [2m, 4m, 6m, ...) start with 1m frames with diagonals in the bottom. 1b. Assembling swivel castors at first 1m frame. 2b. Put on both sides 2m frames on top of the 1m frames and put horizontals and diagonals in the bottom. 3.a Install second advanced guardrail....

Assembly and usage instructions 3b. Install both advanced guardrails on top of the 2m frames. 4.1 Put the platform on the rung. Fig 4.1a: at unpair platform heights (1m, 3m, 5m, …) on 3rd rung Fig 4.1b: at pair platform heights (2m, 4m, 6m, …) on 7th rung 4.2 Fix platform on rung 6. Attach ballast weights (if necessary!)

Assembly and usage instructions 7. Put other frames, advanced guardrails and platforms like in the way before. 2.7. Note on dismantling the scaffold tower To dismantle the scaffold tower, follow the steps for assembly in reverse order. Before commencing dismantling, ensure that the necessary platforms or scaffold planks are installed again and laid flat for personnel to stand on. No part of the scaffold tower (braces, platforms etc.) may be removed before the levels above have been completely dismantled.

Assembly and usage instructions

14 Assembly and usage instructions Gerustgruppe Scaffolding category Classe d'Echafaudage Achtung: Vor Inbetriebnahme Gebrauchsanleitung und Einsatzbeschrankungen beachten Note: read the user guide and restrictions of use before erection Attention: avant le montage, lisez la notice et les restrictions d’utilisations