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Zanardo SpA
Zanardo Spa 2015

Zanardo Spa 2015

Product catalog summary

Overview
This document is a catalogue from Zanardo, detailing their range of stainless-steel products including push-button panels, boxes, cabinets, and control panels. These products are designed for industries requiring high quality, hygiene, and durability.

Product Specifications
The products are made from AISI 304 stainless steel, with AISI 316 available upon request. They comply with ISO 9001/2008, EN 62208, and EN 61 439 standards, ensuring high quality and safety.

Production Facilities
Zanardo's headquarters in Italy spans 20,000 sqm, featuring automated production processes including stamping, bending, welding, painting, and logistics. The Rovigo branch specializes in automated production of D93 and ES standards.

Product Range

Boxes: Includes D93, D01, and ES series with various configurations such as solid or transparent doors, and options for internal plates and cable entry flanges.
Control Consoles: Various models like LC, LVE, LV, and LM, designed for different control needs.
Cabinets: Modular and monobloc options available, including DRC, VFR, and KM-KQ series.
Ventilation Systems: Includes roof ventilation systems and accessories.

Technical Details
The document provides detailed technical specifications for each product, including dimensions, materials, and compliance with international standards like IP55, IK10, and NEMA ratings.

Distribution
Zanardo products are available through specialist distributors in Italy, importers in Australia, Europe, and the United States, and online at their website.

Specifications
The document outlines the specifications for various types of cabinets and junction boxes. The materials used include carbon steel sheets with thicknesses ranging from 1.2 mm to 1.8 mm. The painting is done using thermosetting powders, with standard colors being RAL7035 textured and RAL7032 available on request. The degree of protection includes IP66 and IK10 ratings, with compliance to standards such as EN 62 208, EN 61 439-1, and NEMA standards.

Procedures
The document specifies the assembly and installation procedures for modular and monobloc cabinet systems. These include details on the structure, doors, internal plates, and panels. The cabinets are available with solid or transparent doors, and the internal plates are adjustable. The document also mentions the need for specific ordering of UL/CSA marks.

Norms and Approvals
The cabinets and junction boxes comply with various international standards, including EN 62 208, EN 61 439-1, and NEMA standards. The document also mentions compliance with the 2011/65/CE and REACH 1272/2008/CE regulations.

Recommendations
It is recommended to combine the junction boxes with equipment that has the same or a superior degree of protection. The document also advises on the specific ordering of UL/CSA marks for compliance.

Key Data from Tables
The tables provide detailed dimensions for various cabinet models, including height, width, and depth. They also list the number of doors and the type of installation required for internal plates. The document includes a comprehensive list of model numbers for different configurations and sizes.

Specifications
The document outlines the specifications for moulded-case circuit breakers and distribution systems. It mentions the RX system and PROCIRCUIT elements certified by CESI, which allow for ANS-type boards with a short-circuit withstand capacity of up to 90kA for 1 second, a peak of up to 198kA, and a rated main busbars current of up to 4000 A. The CMC and KX systems are described, with details on their structure, materials, and compliance with standards such as EN 60 439-1 and EN 62 208.

Procedures
The document provides installation guidelines for distribution systems, including the use of horizontal and vertical supports, internal panels for circuit breakers, and channel supports. It specifies the need for separate ordering of internal plates and plinths for cabinets.

Standards and Approvals
The systems comply with various standards, including IP55 and IK10 ratings according to EN 62 208 and EN 61 439-1. The document also mentions compliance with the 2011/65/CE and REACH regulations.

Recommendations
Recommendations include using thermosetting powders for painting and ensuring the correct combination of supports and frames for modular panels. The document advises on the use of specific accessories and configurations for optimal performance.

Key Data from Tables
The tables provide dimensions for various cabinet configurations, including height, width, and depth measurements. They also list model numbers and codes for different components and accessories, such as hinged modular plates and DIN guide supports.

Specifications
The document outlines the specifications for RX distribution systems, including compliance with standards such as 2011/65/CE and 1272/2008/CE. The systems are designed with partial solid doors made from 1.5 mm thick steel sheets, featuring a polyurethane sealing gasket and a standard opening of 100° with reversible right hinges. The standard locking system includes a double-comb tool insert, with other configurations available.

Earthing
M6 nuts and pins are to be fixed on the structure and doors for earthing purposes.

Painting
The systems are painted using thermosetting powders.

Materials
The structure is made from 1.5/1.8 mm thick carbon steel sheets, with cable entry flanges consisting of 1.5 mm steel sheets and neoprene cable-tie gaskets. The internal plate is made from 2.0 mm thick galvanized steel sheet (Sendzimir).

Structure
The structure includes a 1.5 mm thick steel sheet drawn-columns bearing frame, fixed and welded to die-cast aluminum joints, with a 25 mm pitch drilling scheme. The roof and plinth are fixed to the structure.

Dimensions
The document provides detailed dimensions for various components, including cabinets, side panels, and plinths, with heights ranging from 600 mm to 2210 mm.

Compliance and Standards
The document emphasizes the need for UL/CSA marks to be specifically requested in orders.

Insulators
PRO CIRCUIT insulators are made from sheet-metal (resin and polyester) "GP03" and are used for copper bars in distribution cabinets. They include horizontal or vertical mounting brackets and are provided with fixing screws. Changes in material or form of insulators are not allowed, and specific regulations should be referred to for current capacity and further information.

Overview
This document provides detailed specifications and configurations for various models of DRC-LAN cabinets and related equipment. It includes information on dimensions, materials, protection standards, and optional features.

Specifications

DRC-LAN Models: Different models such as DRC-LAN, DRC-LAN/A, and DRC-LAN/B are described with specific door configurations, including upper doors with transparent portholes, central removable drawers, and solid lower doors.
Material: Cabinets are constructed from 1.5 mm thick AISI 304 stainless steel, with an option for AISI 316 on request. The finish is a fine scotch brite medium satin, 240 grit.
Protection Standards: Cabinets comply with IP55 and IK08 standards, ensuring protection against dust and water ingress, as well as mechanical impact resistance.

Procedures and Installation

Internal Components: Internal plates are available by separate ordering, and cabinets feature pre-drilled elements for component installation.
Cable Entry: Features a two-part stainless-steel flange with a neoprene gasket for secure cable management.
Earthing: M6 pins are welded on the structure, doors, and panels for grounding purposes.

Optional Features

Stabiliser and Wheels: Options for stabiliser feet and wheels are available, enhancing mobility and stability.
Plinths: Available in 100 mm and 200 mm heights, providing additional support and elevation.

Compliance and Standards

Complies with various standards including EN 62 208, EN 61 439-1, and 2011/65/CE, ensuring adherence to safety and environmental regulations.
REACH compliance indicates adherence to chemical safety standards.

Additional Configurations

Desk Cabinets: LVD93-A, LM-A, and LVE-A desk cabinets are described with features like tilt angles, locking systems, and internal configurations.
Distribution Systems: KX-A distribution systems are detailed for modular and moulded-case circuit breakers, with specifications for support pairs and internal panels.

Overview
The document provides detailed technical specifications and descriptions of various components and accessories used in electrical cabinets and circuit breakers. It includes information on internal plates, DIN guides, channel supports, and lighting systems, among others.

Specifications
The document lists various models and their corresponding codes, dimensions, and materials. For example, internal plates for molded-case circuit breakers are made from galvanized sheet metal. Hinged modular stainless-steel plates are available in both solid and drilled versions, with or without DIN guides.

Procedures
Installation instructions are provided for DIN guides, channel supports, and lighting systems. The document specifies the use of supports and spacers for proper installation and mentions the use of screws and adhesive labels for fixing components.

Standards and Approvals
The document mentions compliance with CE, VDE, and UL standards for various components, ensuring safety and reliability. Environmental operating temperatures and degrees of protection (e.g., IP20) are specified for lighting systems.

Recommendations
Best practices for installation include using appropriate fixing systems and ensuring compatibility with existing cabinet structures. The document suggests using LED lamps for energy efficiency and longevity.

Key Data from Tables and Charts
The document includes tables listing dimensions, power consumption, and luminous intensity for lighting systems. For example, LED lamps have a power consumption of 5W and provide 290 Lm at 120°.

Critical Information
The document highlights the importance of using the correct locking systems for safety and security. Various locking systems are described, including those with retractable handles and padlockable options.

Catalog excerpts

e-mail: [email protected] e-mail: [email protected]

Open the catalog to page 1

STAINLESS-STEEL Full range of push-button panels, boxes, cabinets and control panels in AISI 304 stainless-steel (AISI 316 on request) to be applied in all the fields in which quality, hygiene and constant duration are peculiar. PRODUCTS STANDARD QUALITY Constant interaction with customers creates an innovative and highly automated production process, certified accordingly with current ISO 9001/2008 regulations. Thanks to their high quality, our standard products comply with EN 62208 and EN 61 439 regulations.

Open the catalog to page 3

ICT Our knowledge and research allow us to provide standard modern solution for computing technologies fields. TELEPHONY AND NETWORKS The evolution in telephony associated with the Internet encouraged the development of a standard production of cases, suitable for more efficient network technologies. State-of-the-art technology Sustainable consumption

Open the catalog to page 4

HEADQUARTERS 20.000 sqm surface dedicated to serial production main phases, which are characterized by automatic stamping plants, robotic bending and welding systems, painting, mounting and product logistics. SALES OFFICE AND STAINLESSSTEEL DEPARTMENT SEMI-FINISHED PRODUCTS DEPARTMENT 800 sqm reserved for executive and sales office for design and technical support to our customers and as a permanent showroom of our standard products. 4200 sqm are exclusively reserved for stainless-steel carpentries and ventilation systems production. 1500 sqm in which laser plants and profiling machines granted...

Open the catalog to page 5

BOXES D93 hanging boxes D01 hanging boxes D400 ES junction boxes ES-PU solid junction boxes ES-PU pre-drilled junction boxes page 08 page 10 page 11 page 12 page 13 CABINETS DRC modular cabinets RC cable-management cabinets KA economic modular cabinet system EC modular cabinet system with fixed back-panel VFR closed-side cabinets KM-KQ monobloc cabinets page 16 page 27 page 28 page 38 page 44 page 50 SUSPENSION SYSTEMS HLT for automation D93-DCF boxes D93-DPH hanging control boxes D93-DFF hanging control boxes OUR BRANCH IN ROVIGO It is operative since 2006 and specialized in automated production...

Open the catalog to page 6

D93 - page 8 wall boxes are available with solid or transparent door, with or without internal door. The welded monobloc box is provided with an internal 2 mm FeZn plate and a bottom cable-entry flange. D01 - page10 solid-door wall boxes. The welded monobloc box is provided with an internal 2 mm FeZn plate and fixed top and bottom flanges. ES - page11 solid cover boxes with leak protection gasket screws. The welded monobloc box can be provided with mounting supports for DIN guide or for internal plate (by separated ordering). ES-PU - page12 control panels and sealed junction boxes with solid...

Open the catalog to page 8

D93 boxes Casing: 1,5 mm thick carbon steel; welded monobloc structure. Internal Plate: 2 mm thick galvanised steel sheet (Sendzimir), not adjustable. Cable Entry: Bottom sealed flange. Solid door: 1,5 mm thickness; polyurethane sealing gasket; Pre-drilled internal supports for elements mounting (from H606); pvc locking systems with 3 mm double-comb tool insert, other configurations are available. 120° standard opening with reversible left hinges. Transparent door: Same characteristics but provided with glass transparent porthole and 1,5 mm thick sheet internal door. Painting: Thermosetting powders...

Open the catalog to page 9

* without cable entry flange Depth D150 Dimensions (mm) solid door internal plate flange glass door, internal door, internal plate flange Internal Plate Dimensions HxW Wall fixing Brackets set Ventilation Protection Device Rain Protection Roof - technical data subject to change without noticel

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boxes D01 Painting: Thermosetting powders Casing: 1,5 mm thick steel; welded monobloc structure. Internal Plate: 2 mm thick galvanised steel sheet (Sendzimir), not adjustable. Cable Entry: Flange both on top and bottom sections with gasket. Solid door: 1,5 mm thickness; polyurethane sealing gasket; Pre-drilled internal supports for elements mounting (from H606); pvc locking systems with 3 mm double-comb tool insert, other configurations are available. 120° standard opening with reversible left hinges. Material: 1,5 mm thick carbon steel sheet Standard Colours: RAL7035 textured RAL7032 on request...

Open the catalog to page 11

Painting: Thermosetting powders Casing: 1,5 mm thick steel; welded monobloc structure. Material: 1,5 mm thick carbon steel sheet Fixed solid cover: 1,5 mm thick; polyurethane sealing gasket; fixing system with M6 screws with security ring. Standard Colours: RAL7035 textured RAL7032 on request Degree of Protection and Approvals: Earthing: M6 pins to be welded on structure and cover. BY SEPARATED ORDERING: Internal Plate: 2 mm thick galvanised steel sheet (Sendzimir), not adjustable. THE UL/CSA MARK MUST BE SPECIFICALLY REQUESTED IN THE ORDER Internal plate Wall Brackets Set FeZn 2mm fixed solid...

Open the catalog to page 12

ES-PU junction boxes with solid cover Casing: 1,5 mm thick steel; welded monobloc structure. Painting: Thermosetting powders Fixed solid cover: 1,5 mm thick; polyurethane sealing gasket; fixing system with M6 screws with security gasket. Material: 1,2 and 1,5 mm thick carbon steel sheet Earthing: 2 M4 pins to be welded on the bottom (fixing DIN guide) and on the cover. Standard Colours: RAL7035 textured RAL7032 on request Degree of Protection and Approvals: IP66 EN 62 208 • EN 61 439-1 IK10 EN 62 208 • EN 61 439-1 REACH BY SEPARATED ORDERING: DIN GUIDE THE UL/CSA MARK MUST BE SPECIFICALLY REQUESTED...

Open the catalog to page 13

Casing: 1,5 mm thick steel; welded monobloc structure. Painting: Thermosetting powders Fixed solid cover: 1,5 mm thick; polyurethane sealing gasket; fixing system with M6 screws with security gasket. Material: 1,2 and 1,5 mm thick carbon steel sheet Earthing: 2 M4 pins to be welded on the bottom (fixing DIN guide) and on the cover. Standard Colours: RAL7035 textured RAL7032 on request Degree of Protection and Approvals: *IP66 EN 62 208 • EN 61 439-1 IK10 EN 62 208 • EN 61 439-1 REACH To be combined with equipment of * protection; for detailed approvalswith the same or a superior degree202 see...

Open the catalog to page 14

Zanardo Spa 2015

Zanardo Spa 2015

Catalog excerpts

All Zanardo SpA catalogs and technical brochures