Zalkin brochure
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PERFORMANCE, PACK AGED CUSTOMIZED CAPPING & CAP HANDLING SOLUTIONS Screw-on Capping, Roll-on Sealing and Push-in and Snap-on Capping

HIGH QUALITY DEDICATED TO CAPPING World renowned for its expertise of more than 80 years in capping solutions, Zalkin specializes in the design, manufacture and commissioning of customized capping machinery and cap handling systems. From application needing either high speed, high production volume, high precision or high capability for running a difficult closure or bottle, Zalkin has the capping machinery to meet your production requirements. As a major player in the capping industry, Zalkin operates worldwide with over 13,000 capping machines installed in more than 120 countries. Zalkin...

FREESTANDING SINGLE-HEAD MACHINES Single-head cappers suitable for roll-on, screw-on, push-in and snap-on capping at speeds ranging from 600 to 3,500 caps per hour (depending on the machine model and the cap being used). Three models are available: TM3 Semi-Automatic Capper TM3 single-head machine for application of roll-on, screwon and push-in caps. It is the ideal equipment for laboratory testing of heads or new products and small volume manual production. Caps are manually placed up to 800 caps per hour. TM135 Single-Head Capper The TM135 single-head capper for applying roll-on aluminum...

FREESTANDING ROTARY MACHINES Rotary capping machines can apply roll-on aluminum closures, plastic screw-on, push-in and snap-on caps at speeds ranging from 3,500 to 60,000 caps per hour (depending on the cap type and bottle being used). Cappers can be equipped with 3 to 24 heads and offered in pitch circle diameters ranging from 300 to 720 mm. Rotary cappers available with single or multiple turrets to combine multiple functions (different caps on a single bottle). Screw-On Cappers Zalkin offers a variety of screw-capping machines for a wide range of industries and products. The high-speed...

CAPPING TURRETS Zalkin capping turrets are designed to be mounted onto a monobloc filler and are adapted to the pitch of the filler. They can be equipped with 3 to 48 heads and offered in pitch circle diameters up to 2000 mm. They are suitable for roll-on, screw-on, push-in and snap-on capping at speeds up to 100,000 caps per hour. Screw-on Capping Turret • For application of plastic screw caps to containers at speeds up to 81,000 caps per hour. • Pick and Place technology with transfer starwheel with pockets or pegs. Roll-on Sealing Turret • For application of roll-on aluminum caps with...

CAPPING HEADS SCREW-ON CAPPING HEAD WITH JAWS SCREW-ON & ROLL-ON HEAD H6 TYPE SCREW-ON CAPPING HEAD 104 TYPE ROLL-ON HEAD TPV TYPE SNAP-ON CAPPING HEAD SCREW-ON CAPPING HEAD WITH JAWS M5 TYPE SCREW-ON CAPPING HEAD WITH CHUCKS CAPCO TYPE PUSH-IN CAPPING HEAD DRB TYPE DECAPPING HEAD DECAPPING HEAD SERVO CAPPING HEAD

CAPPING HEADS Used to position the cap on the bottle ZALKIN MODELS BM5 / M5 Magnetic Screw-On Capping Heads (M Series) • Flexible and robust • Torque ensured by two concentric permanent magnets • Graduated torque settings • Torque range up to 55 inch pounds Hysteresis Screw-On Capping Heads (H Series) • Smooth (non-ratcheting) magnetic torque control • Accurate and repeatable application torque • Standard quick release chucks or jaws • No tool, quick change torque adjustment • Available in low-maintenance all stainless steel • Three torque ranges up to 52 inch pounds • Optional watertight...

COMPLEMENTARY CAPPING SOLUTIONS FILLCAPP Integrated Filler / Capper The single-station FILLCAPP offers a space saving solution for low speed filling and capping requirements up to 1,800 containers per hour. The machine features quick changeover and superior fill accuracy for brands in the beverage, food, personal care, chemical and distilled spirits industries. The FILLCAPP applies roll-on, screw-on or push-in/snap-on caps for versatility and flexibility. • Top-fill for light to semi-viscous liquids with and without particulates • Bottom-up fill for semi-viscous to viscous and light, foamy...

CAP HANDLING EQUIPMENT Cap Feed Elevators, Orienters and Conveyors Zalkin cap feed elevators provide a continuous supply of unoriented closures to the capper and/or ancillary equipment Inclined Or Vertical Cap Elevator • Used to transport fragile, heavy or bulky closures without friction or noise • Cap bin sizes from 50L to 3000L Blower-Type Elevator • For light, sturdy closures INCLINED CAP ELEVATOR • Feed hoses swivel 180° and can supply closures for multiple machines • Cap bin sizes 400L and 1000L Horizontal Cap Conveyor • Used in conjunction with cap elevator to provide bulk, unoriented...

CAP HANDLING EQUIPMENT Cap Orienters Zalkin cap sorters automatically orient closures before they enter the capper. CA12 • Designed to sort caps with diameters greater than height • Speed: up to 36,000 caps per hour with 28mm cap Universal • Can sort caps of various shapes, long or short skirt, and different diameters • Stainless steel construction • For speeds up to 60,000 caps per hour • Requires use of a cap feed elevator • Optional quick release disc segments available for quick cap changeovers without tools • Optional foil detect sensor GC • Designed for high-speed orientation of caps...

Cap Conveyors For conveying the caps towards the heads Single-Lane Conveyor • Used to transfer oriented closures from a floor-mounted rotary sorter to the capper’s sweep starwheel (Pick & Place) • Can be mounted on support legs or suspended by flanges • Stainless-steel construction Air Conveyor • Used in conjunction with remotely-located waterfall cap orienter/elevator or stand-mounted rotary sorter to transport oriented closures to the capper • Can transport oriented caps 100 feet / 30 m or more from remotely located sorter • Intended to be suspended from ceiling • Equipped with...