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NJEX 7300G

NJEX 7300G
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NJEX 7300G

Product catalog summary
Introduction
The NJEX 7300G is a natural gas odorization system designed for safe and effective odorization. This manual provides detailed instructions for operation, installation, and maintenance.
Section 1: Overview
This section introduces the NJEX 7300G, including operation specifications, warranty information, and system accessories.
Section 2: System Installation
Details components required for installation, including flow schematics, mounting, and connections.
Section 3: Filling the Bulk Odorant Tank
Instructions for filling and refilling the bulk odorant tank, emphasizing safety and proper handling.
Section 4: System Control & Electronics
Describes the control system, including keypad use, powering up, and testing functions. Covers battery and solar panel assembly and communication interfaces.
Section 5: Programming for Proportional-to-Flow Operation
Guides on setting parameters for proportional-to-flow operation, including odorant injection rates and monitoring pressures.
Section 6: Programming for Proportional-to-Time Operation
Focuses on programming for proportional-to-time operation, detailing time intervals and output settings.
Section 7: Calibrating Signal Inputs
Provides calibration procedures for signal inputs, including analog flow and pressure transmitters.
Section 8: Working with the N-300 System Displays
Explains system display functionality, including real-time monitoring and alarms.
Section 9: Setting & Testing Alarms
Instructions for setting and testing alarms to ensure system reliability and safety.
Section 10: Mechanical System
Overview of mechanical components, including the odorant inlet manifold and pump.
Section 11: System Operation
Details on setting system pressures, valve adjustments, and procedures for starting and stopping the system.
System Maintenance
Includes a preventative maintenance schedule and recommended spare parts. Provides procedures for inspecting and adjusting system components.
System Troubleshooting
Offers guidance for resolving common alarms and issues, with specific troubleshooting steps for various alarms.
Appendices
Includes illustrations, exploded views, Modbus specifications, and wiring diagrams.
Specifications and Installation Requirements
Details installation compliance with standards, power supply options, and system components.
System Components
Describes key components such as the Model 7000F pump and VM-1100 Verometer.
Installation Procedures
Outlines steps for securing the system, connecting power, and ensuring proper grounding.
SkidMount Systems
Describes pre-assembled systems with onboard odorant storage tanks.
System Control & Electronics
Details control system setup, battery and solar panel assembly, and communication interfaces.
Programming for Proportional-to-Flow and Proportional-to-Time
Discusses programming for managing odorant supply tank levels and temperature.
Setting & Testing Alarms
Outlines procedures for configuring and testing alarm outputs.
Mechanical System Overview
Describes components such as the bulk odorant filter and Verometer.
System Operation
Includes procedures for starting, operating, and stopping the system.
System Maintenance and Troubleshooting Overview
Provides guidance on maintaining and troubleshooting the system, including safety notes and alarm descriptions.
Appendix A: Illustrations
Provides exploded views and illustrations of system components.
Appendix B: N-300 Modbus Specifications
Details Modbus protocol settings and supported function codes.
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Catalog excerpts

NJEX 7300G-3

The NJEX 7300G Instruction & Operating Manual Version: 06-2022

 Open the catalog to page 3
NJEX 7300G-11

Section 1: First Things To Know About The 7300G How to Use this Manual Getting Help The NJEX-7300G Operations Manual is a step-bystep guide containing the procedures needed to work with the 7300G System. This manual provides solutions to typical questions about the 7300G system. If the answer can not be found within this manual, contact YZ Systems at: The NJEX System Series of odorizers implement the T: 1.281.362.6500 most advanced technology available in the industry. It T: 1.800.653.9435 (800.NJEX.HELP) is recommended that the technicians working with the F: 1.281.362.6513 NJEX Odorization...

 Open the catalog to page 11
NJEX 7300G-12

Section 1: First Things To Know About The 7300G Operation Specifications Please visit our web site www.yzsystems.com for a Maximum Odorant Output: 17.6 gallons/day complete copy of our warranty contained in our Terms (67 liters/day) and Agreement document. Maximum Operating Pressure: 1,440 psig (99.28 Bar (g) Operating Temp Range: 0 to 140 degrees F. (-17°C to 60°C) Power Supply: SPS-12 solar panel , std. LPS-120/240 volt- 50/60Hz AC charger, opt. Battery Reserve 1: Approximately 30 days Gas Flow Rate Input Signal: 1-5 VDC, 4-20 mA or pulse Note: at temperatures below 32º F (0º C), conditioning...

 Open the catalog to page 12
NJEX 7300G-13

Section 1: First Things To Know About The 7300G Theory of Operation Excessive tubing lengths should be avoided. Installation of the NJEX Odorization system should be as close to the point of injection and Odorant Storage Tank as possible. Maximum tubing length should not During normal operation, the Model 7000 pump injects exceed 15’ (4.5 meters) with the tubing size mainan exact quantity of odorant at a rate determined tained as indicated in this manual. If longer tubing by the N-300G controller. The quantity of odorant lengths are required consult YZ Systems Technical injected per stroke is...

 Open the catalog to page 13
NJEX 7300G-14

Section 1: First Things To Know About The 7300G Notes

 Open the catalog to page 14
NJEX 7300G-15

Section 2: System Installation Standard System Components • SPS12 Solar Panel Assembly Standard primary components of the NJEX-7300G include the following: • System Enclosure, figure 1. Houses the Model 7000F pump, the Model VM-1100 Verometer, the odorant fill valve, the solenoid valve/pneumatic relay manifold, the odorant discharge manifold, the system control enclosure, *power supply enclosure, and bulk odorant filter. Expansion Tank System Enclosure • *SPS12 Solar Panel Assembly, figure 1. The standard solar panel for the 7300G is equipped with a mounting bracket and a connection cable.Optional...

 Open the catalog to page 15
NJEX 7300G-16

Section 2: System Installation System Flow Schematic Figure 4

 Open the catalog to page 16
NJEX 7300G-17

Section 2: System Installation Standard System Mounting Figure 5 2. In order to satisfy NEC requirements you must connect a ground wire from the grounding lug located on the enclosure leg to a properly installed ground rod, located adjacent to the system enclosure. *Resistance to ground must be less than 1 Ohm. To assure proper system operation this ground should not be a shared ground with any other equipment. 1. Bolt down the system enclosure to a concrete slab using the mounting holes (9/16”) provided in the bottom of each leg of the enclosure. Recommended bolt/stud sizes for mounting the...

 Open the catalog to page 17
NJEX 7300G-18

Section 2: System Installation Standard System Connections Required field connections to place the 7300G into operation are as follows: 1. Connect the solar panel cable to the system power supply, sps-12, figure 6. Note: the solar panel should be mounted free of obstructing shade and should be facing south in the northern hemisphere or facing North in the southern hemisphere. 1a. *If your system was ordered with the optional LPS120/240 power supply, AC power should be connected in accordance with explosion-proof code via a termination junction box (not shown) to be attached to the conduit provided...

 Open the catalog to page 18
NJEX 7300G-19

Section 2: System Installation CAUTION: 6. Excessive tubing lengths should be avoided. Installation of the NJEX Odorization system should be as close to the point of injection and Odorant Storage Tank as possible. Maximum tubing length should not exceed 15’ (4.5 meters) with the tubing size maintained as indicated in this manual. If longer tubing lengths are required consult YZ Systems Technical Service Department at; 800.653.9435 or 281.362.6500. 3. Connect the odorant supply source to the odorant inlet mainfold with the recommended 1/4” stainless If a heater option was specified with this odorizer,...

 Open the catalog to page 19
NJEX 7300G-20

Section 2: System Installation The NJEX SkidMount Series of odorization systems is a total system approach to odorization. These systems are completely factory assembled, tested, and delivered requiring only three field connections to be fully operational. The NJEX SkidMount Systems offer all the advantages of our standard 7300G Systems plus the added benefit of an onboard odorant storage tank. The configuration allows for a total systems approach to odorization. The SkidMount Systems come standard with an electronic level indicator factory connected to the N-300G controller. The controller has...

 Open the catalog to page 20
NJEX 7300G-21

Section 2: System Installation • Bulk Odorant Filter, figure 12, provides primary odorant filtration between the storage tank and the NJEX-7300G. The bulk odorant filter is preinstalled inside the system enclosure attachment to the odorant source is via a bulk filter manifold equipped with 1/4” FNPT connection located on the back of the system enclosure. • Mechanical Interconnect Cable, figure 12, provides the connection between the system control enclosure and the electrical components located in the mechanical section. • Expansion Tank, figure 13, provides a closed loop system for pressure...

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NJEX 7300G-22

Section 2: System Installation System Flow Schematic

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NJEX 7300G-23

Section 2: System Installation Skid System Mounting Figure 15 1. Prepare a concrete slab that exceeds the NJEX skid length and width dimensions by at least 12”. 2. When moving the system into place follow these lifting guidelines: a. Lift containment skid systems using all four eyebolts on the corners of the skid. b. Lift rail skid systems from the bottom of the skid by forklift or other supportive device. c. Do not move a system with liquid in the odorant tank. d. Do not lift a system by the tank lugs, these lugs are designed only for the weight of the empty tank. CABINET Either Either Single...

 Open the catalog to page 23
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.