RELIEF VALVES

RELIEF VALVES
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RELIEF VALVES

Product catalog summary
Overview: The document provides comprehensive information on pressure control valves used in hydraulic systems, covering specifications, installation, and maintenance for various types including remote control, direct type, pilot operated, and solenoid controlled relief valves.
Remote Control Relief Valves: These valves are used for remote pressure adjustments in pilot-operated systems, detailed on page 3.
Direct Type Relief Valves: Designed to prevent overpressure in hydraulic circuits, these valves adjust maximum circuit pressure for small capacities, with details on page 6.
Pilot Operated Relief Valves: These maintain constant pressure and protect against excessive pressure, allowing remote control and unloading via vent circuits, as described on page 9.
Low Noise Type Pilot Operated Relief Valves: Developed to reduce noise while maintaining constant system pressure, details are on page 16.
Solenoid Controlled Relief Valves: Combining pilot-operated relief with solenoid directional valves, these allow remote unloading via electrical signals, detailed on page 20.
Low Noise Type Solenoid Controlled Relief Valves: These combine low-noise pilot-operated relief valves with solenoid directional valves for efficient pressure control, explained on page 31.
Specifications and Instructions: Specifications include maximum operating pressures, flow rates, and model numbers. Instructions cover pressure adjustments, fluid types, and contamination control, with recommended hydraulic fluids and viscosity ranges.
Installation and Maintenance: Detailed installation drawings and dimensions are provided for each valve type, along with spare parts lists and seal replacement instructions, emphasizing adherence to the operator's manual.
Key Considerations: Emphasizes the importance of using appropriate hydraulic fluids, maintaining recommended viscosity and temperature ranges, and controlling fluid contamination for valve longevity and performance.
Specifications: Details on low noise type solenoid controlled relief valves, including models S-BSG-03, S-BSG-06, and S-BSG-10, with design standards and torque requirements for lock nuts.
Model Numbers and Dimensions: Lists various model numbers with dimensions in millimeters and inches, categorized by solenoid types.
Installation and Connection Types: Provides details on installation drawings and connection types, including terminal box and plug-in connector types, with options for vent restrictors.
Spare Parts and Seal Kits: Includes a comprehensive spare parts list with part numbers and quantities, and seal kit numbers for each model.
Pilot Valves: Lists pilot valve model numbers with a reference to Catalogue No. Pub. EC-0402 for further details.
Recommendations and Cautions: Provides instructions for replacing seals or solenoid assemblies, emphasizing careful reading of the operator's manual and specifying seal kit numbers when ordering.
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Catalog excerpts

RELIEF VALVES-1

RELIEF VALVES Remote Control / Direct Type Pilot Operated / Solenoid Controlled PRESSURE CONTROLS This valve is used as a remote control valve for pilot operated type pressure control valves.

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RELIEF VALVES-2

RELIEF VALVES Remote Control / Direct Type Pilot Operated / Solenoid Controlled Instructions / Hydraulic Fluids PRESSURE CONTROLS CAUTION When making replacement of seals or solenoid assemblies, please do it carefully after reading through the relevant instructions in the Operator's Manual. Instructions To adjust the pressure, loosen the lock nut and turn the handle slowly clockwise for higher pressures or anti-clockwise for lower pressures. After adjustments, do not forget to tighten the lock nut. Piping of the tank line should not be connected to any tank line of the other valves, but connected...

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RELIEF VALVES-3

Remote Control Relief Valves DT / DG-01 Threaded Connections / Sub-plate Mounting Specifications / Model Number Designation / others PRESSURE CONTROLS Specifications Model Numbers Threaded Sub-plate Connection Mounting DG-01-22∗ DT-01-22∗ Model Number Designation FD Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number D: Remote Control Relief Valves Approx. Mass kg (lbs.) DT type DG type 1.6 (3.5) 1.4 (3.1) Valve Size Design Number Design Standards None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std....

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RELIEF VALVES-4

Remote Control Relief Valves DT / DG-01 PRESSURE CONTROLS DIMENSIONS IN MILLIMETRES (INCHES) Dimensions of The Panel Mounting Hole Pressure Adjustment Handle INC. 7(.28) Dia. Through 11(.43) C' bore 7(.28) Deep 2 Places Pressure Adjustment Handle 6.2(.24) Dia. "A" Thd. 2 Places (From Rear) Pressure Port Tank Port 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places

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RELIEF VALVES-5

Remote Control Relief Valves DT / DG-01 PRESSURE CONTROLS Spare Parts List CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seals Item Parts Numbers Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Model Numbers List of Seals Item Parts Numbers Note: When ordering the seals, please specify the seal kit number from the table below.

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RELIEF VALVES-6

Direct Type Relief Valves DT / DG-02 Threaded Connections / Sub-plate Mounting Specifications / Model Number Designation / others PRESSURE CONTROLS Specifications Model Numbers Threaded Sub-plate Connections Mounting Approx. Mass kg (lbs.) DT type DG type Note: Refer to the Model Number Designation. Model Number Designation FD Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number D: Direct Type Relief Valves Valve Size Design Number Design Standards T: Threaded Connection 02 G: Sub-plate Mounting None: Japanese Std. "JIS" 80: European Design Std....

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RELIEF VALVES-7

Direct Type Relief Valves DT / DG-02 PRESSURE CONTROLS Characteristics / Installation Drawings Nominal Override Characteristics Hydraulic fluid: Viscosity : 35 mm2/s (164 SSU) Specific Gravity : 0.850 DT-02-∗-2290 Pressure Adjustment Handle Dimensions of The Panel Mounting Hole DIMENSIONS IN MILLIMETRES (INCHES) 5.5(.22) Dia. Through 9(.35) Dia. Spotface 4 Places Pressure Adjustment Handle Mounting Surface (O-Rings Furnished) Note: For dimensions of the valve mounting surface, see the dimensional drawing (P.4) of the sub-plate used together.

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RELIEF VALVES-8

Direct Type Relief Valves DT / DG-02 PRESSURE CONTROLS Spare Parts List DT-02-∗-22/2280/2290 DG-02-∗-22/2290 CAUTION When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual. List of Seals Item Part Numbers Note: When ordering the seals, please specify the seal kit number from the table below. List of Seal Kits Model Numbers

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RELIEF VALVES-9

Pilot Operated Relief Valves BT / BG-03 / 06 /10 Threaded Connections / Sub-plate Mounting Specifications / Model Number Designation PRESSURE CONTROLS Graphic Symbols Vent Connection Specifications Model Numbers Threaded Sub-plate Connection Mounting Approx. Mass kg (lbs.) BT type BG type Note: Refer to the Minimum adjustment Pressure characteristics on page 14. Yuken can offer flanged connection valves described below. For details, contact us. Model Numbers Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number Valve Size...

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RELIEF VALVES-10

Pilot Operated Relief Valves BT / BG-03 / 06 / 10 Attachment / Sub-plate / Instructions PRESSURE CONTROLS Attachment Mounting Bolts Socket Head Cap Screw Valve Model Numbers Japanese Std. "JIS" and European Design Std. Sub-plate Valve Model Numbers BG-03 Japanese Standard "JIS" Sub-plate Model Numbers Thread Size European Design Standard Sub-plate Model Numbers Thread Size N. American Design Standard Sub-plate Model Numbers Thread Size Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good ma-chined...

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RELIEF VALVES-11

Pilot Operated Relief Valves Threaded Connections:BT-03 / 06 / 10 PRESSURE CONTROLS DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 14(.55) Hex. 4 positions of pressure adjustment handle are available by rotating cover assembly as shown. Pressure Adjustment Handle 5 (.20) Vent Port "T" Thd. 3280 Design Only Pressure Port "S" Thd. 2 Places T Pressure Gauge Connection "U" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/4 3/4 BSP.F 3/4 NPT Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/4 1/4 BSP.Tr 1/4 NPT Rc 1/4 1/4 BSP.Tr 1/4 NPT Rc 1/4 1/4 BSP.Tr...

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RELIEF VALVES-12

Pilot Operated Relief Valves Sub-plate Mounting:BG-03 / 06 / 10 PRESSURE CONTROLS MENSIONS IN MILLIMETRES (INCHES) Mounting Surface (O-Rings Furnished) 3 positions of pressure adjustment handle are available by rotating cover assembly as shown. Pressure Adjustment Handle INC. Fully Extended C Pressure Gauge Connection "X" Thd. In case of BG-03, no spotface are made at those two holes. Model Numbers "S" Dia. Through "T" Dia. Spotface 4 Places Thread Size "X" Thd Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Rc 1/4 = 1/4 BSP.Tr 1/4 NPT Mounting Surface

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