ASE series

ASE series

ASE series

Product catalog summary
Overview: The ASE Series AC Servo Motor Driven Pump, developed by Yuken Kogyo, is an electro-hydraulic hybrid pump designed for injection moulding machines. It combines the strengths of electric and hydraulic systems to enhance energy efficiency, performance, and precision in moulding processes.
Specifications: The series includes models ASE3, ASE5, and ASE10, with maximum flow rates of 80.8 L/min, 132.7 L/min, and 205.4 L/min respectively. All models operate at a maximum pressure of 17.5 MPa and have motor outputs ranging from 11 kW to 35 kW. The pumps are designed for use with petroleum-based hydraulic fluids within a viscosity range of 20 to 400 mm²/s and a temperature range of 0 to 60°C.
Features: Key features include low noise operation, reduced wiring through sensor-less speed control, space-saving design, and larger motor output capabilities. The system is equipped with long-lifetime cooling fans and capacitors, easy maintenance features, and EMC filters to reduce electrical noise. The ASE series can achieve large flow rates up to 3200 L/min when combined with the AMSE function.
Control System: The pump's discharge volume is controlled by its displacement per revolution and rotating speed, which is managed by an AC servo motor and driver. The control driver adjusts the motor speed based on load pressure and command signals, ensuring high precision and response in the injection process.
Environmental and Operational Conditions: The system is designed for indoor use in environments free from direct sunlight, corrosive gases, inflammable gases, oil mist, and dust. It operates within a temperature range of 0 to 40°C with a humidity of 80% RH or less.
Protective Functions: The system includes various protective functions such as over-current, over-voltage, motor overload, and temperature monitoring, ensuring reliable operation and safety.
System Construction: The typical system includes an AC servo motor, piston pump, pressure sensor, and control parameters, with a detailed wiring diagram provided for installation.
Dimensions: The dimensions for the ASE3, ASE5, and ASE10 models are provided, highlighting the compact design suitable for various installation requirements.
Contact Information: For further inquiries, contact details for Yuken Kogyo's international sales department and regional offices are provided.
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Catalog excerpts

ASE series-1

ASE-series AC servo motor driven pump is electro-hydraulic hybrid pump developed with accumulated knowledge by Yuken, the world leading supplier of hydraulic products for injection moulding machine. It has strength from both full electric and hydraulic machine, having excellent effect to “energy saving”, “high performance” and “high precision moulding”. The ultimate control system for injection moulding machine. In addition to ASR3, ASR5 & ASR10, we proudly announce new AC servo motor driven pump, ASE3, ASE5 & ASE10 in the series, that is based on an original idea of Yuken Kogyo. For features and details of ASR series, refer to catalogue Pub. EC-1905. ■ Features > Low Noise An insulator is equipped with as the standard model > Less Wiring Adopting the sensor-less rotational speed control system > Space Saving : Integrated structure of the pump and the motor > Larger Motor Output Max. motor output is 11 to 35kW @ASE3 to ASE10) > Longer Lifetime : Controller is equipped a long-lifetime cooling fan and capacitors of 10 years > Easy Maintenance Adopting a cartridge fan and desorption terminals > Reduced Electrical Noise Adopting an EMC filter for environmental friendly > Large Flow Up to 3200 L/min with AMSE combination function and 16 units of ASE10 ■ Specification■ Model Number Designation ASE3

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ASE series-3

■ Sample of Pressure-Flow Diagram ① Continuous Max. Operating Pressure: less than 11MPa ② Continuous Max. Operating Time 60s FLOW L/min ■ Typical System Diagram & Wire Diagram AMSE Controller Brake Unit Sensor Input Terminal Control Circuit Terminal Main Circuit Terminal Controller Supply Servo Motor Supply Cooling Fan Cable Pressure Sensor Regeneration resister ASE10 AC Servo Motor Driven Pump

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ASE series-4

Patent Pending ■ System Construction ■ Operation ■Pump discharge volume “Q” is determined by its displacement per revolution “D” and rotating speed “N”. ■Rotating speed is precisely controlled by AC servo motor and driver following command signal from control driver ■Control Driver computes deviation by detecting load pressure against speed/pressure command signal from upper system, and provide revolution speed command to servo motor. Thus, high precision and high response control is achieved to injection process. ■Selection of AC servo motor is determined by required torque and revolution speed...

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