ystral general brochure

ystral general brochure
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ystral general brochure

Product catalog summary
Overview
Ystral is a medium-sized, owner-managed enterprise that specializes in providing innovative mixing solutions across various industries such as chemical, paint, pharmaceutical, cosmetic, and food. The company operates subsidiaries in China, India, and Singapore, offering solutions from laboratory scale to production equipment, with a strong emphasis on innovation and customer collaboration.
Key Products and Technologies
  • YSTRAL Jetstream Mixer: Ensures effective micro and macro mixing without air induction, maintaining consistent product quality through a vertical flow system that prevents vortex formation.
  • YSTRAL Dispermix: Integrates mixing and dispersing in one step, reducing solid components and droplets for homogeneous distribution.
  • YSTRAL X-Batch Disperser: Uses the rotor-stator principle for high shear gradients, achieving fine distribution of solids and liquids.
  • YSTRAL TDS-Induction Mixer: Inducts powders dust-free into liquids, ensuring effective mixing and suspension without dust pollution.
  • YSTRAL Multipurpose Systems: Offers flexibility with exchangeable shafts and tools, suitable for various batch sizes and applications.
  • YSTRAL Z-Inline Disperser: Provides extreme fine distribution of suspensions and emulsions with efficient particle size reduction.
Applications
Ystral's solutions are applicable in industries such as automotive paints, adhesives, cosmetics, food products, and pharmaceuticals, handling diverse materials like gels, creams, sauces, and vaccines.
Technical Specifications
Products come with specific technical data, including power, voltage, speed, and material specifications. Options for explosion-proof execution and certifications are available to meet various operational requirements.
Company Philosophy
Ystral emphasizes knowledge sharing and continuous training for its employees, ensuring expertise in process and application engineering. The company is committed to innovative solutions and customer satisfaction.
Overview of YSTRAL Technology
YSTRAL specializes in inline dispersing machines and systems using the Rotor-Stator principle to achieve high shear gradients, efficiently wetting, dispersing, and incorporating powders into liquids, minimizing production times and costs.
Key Features and Advantages
  • High shear gradient through the Rotor-Stator principle.
  • Dust- and loss-free powder induction and dispersion.
  • Capability to handle difficult-to-wet, sticky, or dusty powders.
  • Fast and reproducible product adjustments.
  • Options for explosion-proof execution and various certifications.
Technical Specifications
  • Power range: 5.5 – 250 kW.
  • Voltage options: 230 / 400 / 500 V, 50 Hz.
  • Speed: Infinitely variable up to 3,600 min-1 with a frequency converter.
  • Flow rate for liquids: 10 - 200 m³/h.
  • Induction speed for powders: up to 24 t/h.
  • Maximal viscosity: 200,000 mPas.
YSTRAL Conti-TDS
Designed for efficient powder wetting and dispersion under vacuum, preventing agglomerate formation and enhancing product quality by combining multiple processing steps into one machine.
YSTRAL PiloTec
The PiloTec system allows laboratory-scale application of established production procedures, offering high flexibility with exchangeable tools for emulsifying, homogenizing, wet grinding, and mixing.
Engineering and Consulting
YSTRAL provides tailored solutions for industries including chemical, pharmaceutical, cosmetics, and food production, with modular components and processing systems developed in cooperation with clients for optimal integration and efficiency.
Plant Engineering
YSTRAL offers modular components for upstream and downstream processes, including powder and liquid handling, control systems, and automation, focusing on economy, efficiency, and safe investment.
Trial Centre
YSTRAL's trial centre provides extensive documentation and analysis of process parameters, allowing clients to develop new processing technologies or improve existing ones, with a range of machines available for trials from laboratory to production scale.
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Catalog excerpts

ystral general brochure-1

Rethink your production process

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110% MIXING SOLUTIONS With our comprehensive knowledge and long-time experience as a manufacturer of machines and processing systems we develop solutions together with our customers for their specific application, that provide an immediate and quantifiable added value. We accompany them with our passion and full engagement through all processing steps. Whether for the Chemical Industry, Paint and Lacquers, Pharmaceutical Industry, Cosmetic Industry or for the Food Industry – at ystral you can find the solution for your specific application – from laboratory scale up to production equipment. As...

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powder wetting inline dispersing dispersing homogenising wet grinding jetstream mixing stirring emulsifying Some samples of applications CONTENTS ystral – A Think Tank in Process Technology YSTRAL Jetstream Mixer CHEMISTRY Adhesives Agrochemicals Anti-foams Battery gels Catalysts Concrete additives Enzyme solutions Fiber, foil and films Floor coatings Foams Home Care Mineral oils Paper coatings PVA-solutions Sealants Seed coatings Synthetics etc. 4 PAINT AND LACQUERS Automotive OEM and refinish paints Coil and container coatings Decorative paints Floor Coatings Industrial coatings Marking paints...

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ystral – A Think Tank in Process Technology For more than 45 years We owe our success to our knowledge, our experience – as well as our passion for our assignments and our customers. ystral know-how constitutes the basis for our solutions. ystral encourages and supports that the knowledge is shared throughout the company. Our process- and application engineers for example continually participate in a long-term training and learing process, to successfully bring in their knowledge to the market. The result: they are part of the qualified specialists in their field and are known as experts world-wide....

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YSTRAL Jetstream Mixer Constant product quality during mixing The predominant mixing principle The function of the YSTRAL Jetstream Mixer: ● fast rotating rotor produces a vertical flow of liquid inside A the stator that is directed to the bottom of the tank/vessel. It is divided at the bottom and produces a flow upwards along the wall of the vessel. ● ● On the surface the liquid stream again is diverted towards the bottom of the vessel. An effective micro and macro mixing is mandatory to achieve a consistent quality of a product in a variety of applications. The YSTRAL Jetstream Mixer fulfils...

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YSTRAL Dispermix Mixing and dispersing in one workstep Mixing and dispersing with only one machine The YSTRAL Dispermix is used for applications where mixing only is not sufficient and additional dispersing is necessary. The Dispermix causes an intensive mixing of the contents of the vessel in the micro and macro range while simultaneously completely dispersing the product. Additional treatment with a shear ring disperser is in many cases unnecessary. The function of the YSTRAL Dispermix: ● The Dispermix-head builds up two differently directed liquid streams. A vertical partial stream is directed...

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YSTRAL X-Batch Disperser Dispersing according to the Rotor-Stator-Principle The function of the YSTRAL X-Batch Disperser: ● Robust rotor-stator-tools with a narrow radial gap provide a high shear gradient. Impact and highly frequent pressure and decompression occurrence results in a strong dispersing effect. ● Solid components and/or droplets are reliably reduced in size and homogeneously distributed in the liquid. ● Highest shear gradients The very fine distribution of solids (suspensions) and liquids (emulsions) in a basic liquid is achieved by a perfectly balanced interaction of different...

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YSTRAL TDS-Induction Mixer Here no dust can occur at all The function of the TDS-Induction Mixer: ● The powder is inducted out of a bag and trans- ported into the liquid below the surface of the liquid, it is immediately mixed and wetted. ● The mixing head builds up the required vacuum (induction vacuum). Dust reduced induction, suspending and dissolving of powders in liquids YSTRAL TDS-Induction Mixers induct powders, liquids or gases below the level of the liquid and simultaneously homogenise the whole contents of the vessel. The vacuum required for the induction is built up in the mixing head....

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YSTRAL Multipurpose X50/X100/X200 Flexibility is the key Multi-functional by exchangeable shafts and tools The advantage of the YSTRAL Multipurpose-Elements is given by the modular set-up: exchangeable shafts and exchangeable mixing and dispersing tools. Up to now this was known primarly in the laboratory sector. With the YSTRAL Multipurpose this advantage is also applied for the production equipment. With only one machine a variety of products and volumes may be treated with the most suitable tool. For the highest demands in hygienic fields of application, all connections are sealed according...

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YSTRAL Z-Inline Disperser Extreme fine distribution of suspensions and emulsions High shear gradient with the Rotor-Stator-Principle The YSTRAL-Inline Dispersing machines work according to the Rotor-Stator-Principle. Due to the narrow gap between rotor and stator and a very high peripheral speed of the rotating rotor a very strong shear gradient is created. The function of the YSTRAL Z-Inline Disperser: ● The product is guided through a rotor-stator-system. ● The inner rotor ring accelerates the product to maximum speed, the stator reduces the speed of the product to zero and then it is again...

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YSTRAL Conti-TDS No. 1 in powder wetting The function of the YSTRAL Conti-TDS: ● The YSTRAL Conti-TDS is based on the principle of an YSTRAL Inline dispersing machine. ● special rotor-stator-system builds up a high vacuum and A inducts powders dust- and loss-free directly into the liquid. Induction of powder, wetting and dispersing – with the YSTRAL Conti-TDS ● The inducted powder immediately becomes dispersed under high shear. Dust- and loss-free powder container emptying, powder transporting and then wetting and dispersing down to a complete des-agglomeration are realised within a single machine...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.