YS1500

YS1500
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YS1500

Product catalog summary
General Overview
The YS1500 Indicating Controller by Yokogawa Electric Corporation is a compact PID control device with features like input signal processing, feed-forward calculation, and modes such as single-loop, cascade, and selector. It is compliant with international safety standards and compatible with earlier models for easy replacement.
Features
  • Display: Full-dot TFT LCD for excellent visibility and parameter setting via the front panel.
  • Function Selection: Control selection without programming, with assignable digital and analog inputs/outputs.
  • Fail-safe: Dual CPU system for continued operation during CPU failure, with manual output adjustments possible.
  • Memory and Power: Nonvolatile memory and dual AC/DC power supply for stability.
  • Protection and Communication: Dust and splash-proof, optional explosion protection, and communication options like Ethernet and RS485.
Display and Setting Functions
  • Display Types: LOOP, TREND, ALARM, DUAL, METER, and FAIL displays.
  • Trend Displays: Customizable trend curves for variables.
  • Event Displays: User-defined messages during events.
  • Manual Changes: SV and MV adjustments via the front panel.
Function Specifications
  • Controller Modes: Single-loop, cascade, and selector modes.
  • Control Types: PID, PD, sample-and-hold PI, and batch PID.
  • Control Parameters: Adjustable proportional band, integral time, and derivative time.
  • Operation Modes: Digital inputs/outputs for mode switching and status indication.
Communication Functions
Supports communication with host systems like Yokogawa’s DCSs and PLCs using protocols such as Modbus RTU/ASCII and Modbus/TCP. The controller can switch to MAN or AUT mode after communication loss.
Function Selection Mode – Input/Output Settings
  • Digital Inputs/Outputs: Terminals can be used as DI or DO.
  • Function Assignments: Assignable functions based on controller mode.
  • Analog Output Settings: Variables like PV, SV, and MV can be transmitted.
Input/Output Signal Computations
Enabled through parameter settings, including square root extraction, linearizer function, first-order lag, and feed-forward input computation.
Self-tuning
Varies by controller mode, with specific loops self-tuned in single-loop, cascade, and selector modes.
Alarm Functions
Includes PV high-limit, low-limit, absolute deviation, and velocity alarms, with settings from -6.3% to 106.3% in engineering units.
Response to Power Recovery
Depends on failure duration and start mode setting, with various start modes determining post-recovery behavior.
Self-diagnostics
Detects hardware issues like CPU or memory errors, with alarms for system, process, and self-tuning failures.
Security
Parameters can be password-protected for security.
Hardware Specifications
  • Input/Output Specifications: Analog inputs/outputs and digital inputs/outputs with specific ratings.
  • Transmitter Power Supply: Provides 25 to 25.5 V DC with short-circuit protection.
Standard Specifications
Includes working conditions, power supply options, and I/O conversion accuracy.
Communication Specifications
Supports RS-485, Ethernet, and proprietary protocols.
Direct Input Specification
Details for mV, thermocouple, RTD, potentiometer, and other input types.
Specifications
Power supply input frequency ranges and measurement range adjustments, with specific input signal levels and transmitter power supply options.
Safety Compliance
Complies with IEC/EN and CAN/CSA safety standards, EMC standards, and is approved for hazardous areas under FM and CSA standards.
Environment Standard
Complies with the EU RoHS directive, excluding the /A08 option.
Function Block Diagram
Diagrams for Single-loop, Cascade, and Selector modes, detailing control elements and input/output configurations.
Terminal Layout
Describes terminal layout for different modes, specifying connections for power supply, communication, and input/output signals.
Specifications
Outlines input options, power supply options, and communication protocols.
Procedures
Instructions for wiring resistances, panel cutout dimensions, and mounting instructions.
Standards and Compliance
IP54-compliant for dust and splash protection, with FM and CSA safety standards compliance options.
Recommendations
Ensure proper ventilation and wiring resistances for optimal performance, with advice on optional codes for input and communication configurations.
Accessories and Optional Components
Lists accessories and optional housings for replacements.
Key Data from Tables and Diagrams
Includes tables for model and suffix codes, optional codes, and ordering specifications, with diagrams for dimensions and mounting instructions.
Critical Information
Emphasizes specifying model, suffix, and optional codes when ordering, and the importance of correct terminating resistors for RS-485 communication.
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Catalog excerpts

YS1500-1

General Specifications l tiona Func ment nce Enha n GENERAL The YS1500 Indicating Controller incorporates fundamental control functions required for PID control. Necessary functions can be selected in accordance with the user’s purpose. The available functions include those functions necessary for input signal processing, such as square root extraction and linear segment conversion, and feed-forward calculation. Single-loop, cascade and selector mode is also available. Standard models are smaller and lighter than earlier series, requiring less space for installation, and are compliant with international safety standards including the CE Mark and FM, CSA nonincendive (optional) approvals. For easy replacement of earlier controllers, models requiring the same panel cutout dimensions and depth as those of earlier models are also offered. • 250 mm depth (for basic types only) • Dust- and splash-proof IP54 faceplate (for basic type only) • CE Mark (for basic type and YS100 compliant type only) • FM Nonincendive explosion protection (optional for basic type only) • CSA Nonincendive explosion protection (optional for basic type). • Communication (optional) - Ethernet (Modbus/TCP; for basic type only) - RS485 (PC Link, Modbus and YS protocol; unavailable for YS80 internal unit-compatible type) - DCS-LCS communication • Compatibility with YS100 Series: Setting and control operations can be done with the same feel. For basic-type cases, terminal-to-terminal pitches differ but the signal-to-terminal arrangement is almost the same. • Excellent legibility thanks to a full-dot, TFT LCD: High visibility of the display screen is ensured even in direct sunlight in the early morning and late afternoon. The user can freely access a desired operation display from meter, trend display, bar graph, alarm, and event displays. All parameters can be set via the front panel display. • Function selection mode (needs no programming): The multi-function controller mode allows control to be selected from frequently used functions (single-loop, cascade, or selector control) without programming. Function assignments to digital and analog inputs/outputs (DIs, DOs, AIs, and AOs) can be determined by parameter settings. • Fail-safe: Thanks to dual CPU (one for control and one for display), display and manual operations are enabled even during a failure of either CPU. The hard manual circuit incorporated independently from the digital circuits enables the controller output to be adjusted manually during a failure of a digital circuit including both CPUs. (The hard manual circuit is not incorporated when the suffix code -2xx option is specified.) • Nonvolatile memory for memory backup: No battery or capacitor is used for memory backup, facilitating maintenance. • AC/DC dual power supply with wide operating voltage range to ensure stability against supply voltage fluctuations: Can be driven by either an AC (100 V) or DC (24 V) power supply. Furthermore, the DC power supply enables receiving power without polarity. (Must be specified upon ordering if using a 220 V AC power supply.) Type Basic type Model and Suffix Codes (x: Depending on specifications) YS1500-x0x Digital Inputs and Outputs (*1) 6 Analog Inputs Direct inputs (*2) Compatible type for YS80 internal unit Compatible type for EK and HOMAC Compatible type for YS80( Compatible YS1500-x4x (/Ax) 4 (3) (1) 2 size for YS80 with YS100 terminal) Compatible type for 100 line( with YS1500-x5x (/Ax) 4 (3) (1) 2 YS100 terminal) *1: Each can be used as either a DI or DO by a parameter setting. *2: One from among four analog inputs can be used for a direct input (Option/Ax where x = 01 to 08). Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

 Open the catalog to page 1
YS1500-2

2 n DISPLAY AND SETTING FUNCTIONS Display Functions (1) Display Specifications YS1500 displays are composed of the following three groups and the individual functions can be set up via displays for the respective settings: Operation displays LOOP displays TREND displays ALARM displays DUAL display METER display FAIL display Tuning displays PID settings STC settings Parameter settings Input/output data display Function settings Input specification settings Password setting Line-segment characterizer function settings Operation display settings LCD settings Communication settings DI/DO settings...

 Open the catalog to page 2
YS1500-3

3 Names of Elements (1) Front Panel ⑫ C (cascade), A (automatic), and M (manual) mode keys with respective mode indicators (green LED for C, green for A, yellow for M) Tag label (advisable position to paste) *1 The backlight brightness can be adjusted, and the backlight can be turned off. (2) Inner Panel behind Swing-up Front Panel No. Computer link connector (PROGRAMMER): Communication cable connector used when downloading, uploading, and viewing the parameters using the YSS1000 Setting Software for YS1000 Series Connector for YS110 standby manual station (MANUAL STA) For connecting the YS110...

 Open the catalog to page 3
YS1500-4

(1) Controller Modes The controller mode is selected from single-loop mode, cascade mode, or selector mode. Controller Mode Single-loop mode Cascade mode Selector mode Description Basic control module preassembled with auxiliary control functions Cascade control module preassembled with auxiliary control functions Selector control module preassembled with auxiliary control functions (2) Control Types The control type can be selected by a parameter from PID, PD, sample-and-hold PI, and batch PID. (3) Control Parameters Common Parameters for PID, PD, Sample-and-hold PI, Batch PID Parameter Setting...

 Open the catalog to page 4
YS1500-5

5 Communication Functions Communication with Host Systems Communication with various host systems including Yokogawa’s DCSs such as the CENTUM CS 3000 and programmable logic controllers such as the FA-M3, is supported. Host System Link Device in Host System YS1500 Communication Functions Option Protocol CENTUM CS ALR121 (direct 3000 or VP connection) FA-M3 UT link module PLC or PC from other vendors Modbus RTU/ ASCII (Slave) Modbus/TCP (Server) Ethernet connection Ethernet (/A34) • Communication capabilities: Read access to various measured values, and read and write access to various parameters...

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.