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CENTUM VP Integrated Production Control System Overview

CENTUM VP Integrated Production Control System Overview

CENTUM VP Integrated Production Control System Overview

Product catalog summary
Overview of CENTUM VP: CENTUM VP is an integrated production control system by Yokogawa, part of the VigilantPlant Solutions, designed for continuous production and optimized plant operations. It boasts a high reliability with 99.99999% availability and supports online upgrades and modifications.
Historical Development: The CENTUM series has been evolving since 1975, with major upgrades in various years, demonstrating Yokogawa's commitment to compatibility and providing upgrade paths for legacy systems.
Key Features: CENTUM VP offers a versatile engineering environment with the Automation Design Suite, intuitive operation interfaces, and consolidated alarm management to prevent information overload.
Engineering and Operation: The system supports flexible I/O binding with N-IO, reducing costs and project completion time, and offers comprehensive lifecycle management for long-term investment protection.
Integration and Safety: It integrates production, safety, and asset management, with high availability supported by dual-redundant designs and online maintenance capabilities.
Advanced Features: Includes advanced operating graphics for enhanced decision-making and supports diverse control needs with Vnet/IP for reliable communications.
Project Execution: Yokogawa's engineering solutions, including the Automation Design Suite and FieldMate Validator, facilitate efficient project execution and reduce project delivery risks.
Engineering and Project Management: Yokogawa's methodology includes dependency analysis and automated documentation, reducing project risks and management challenges.
Lifecycle Services: Offers services to maintain control system reliability and availability, focusing on operational optimization and cost reduction.
Security Services: Provides cybersecurity services to protect control systems from cyber threats, including antivirus and white-listing software.
Maintenance and Optimization: Emphasizes preventive maintenance and offers software backup services to enhance system reliability.
Advanced Decision Support: Aids operators in making quick decisions, improving plant safety and productivity, based on international standards.
System Architecture: Features a scalable architecture with various communication interfaces, ensuring seamless integration and monitoring.
Migration and Upgrading: Offers migration services for non-Yokogawa systems and upgrades for existing systems, enhancing production control cost-effectively.
Conclusion: Yokogawa's suite of engineering and lifecycle services, robust security measures, and advanced architecture ensure reliable and efficient plant operations, supporting sustainable futures for operators.
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Catalog excerpts

CENTUM VP Integrated Production Control System Overview-1

Integrated Production Control System Overview The core platform for Yokogawa’s VigilantPlant ® Solutions

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CENTUM VP Integrated Production Control System Overview-2

CENTUM history Nearly 40 years and still counting Is your plant silent and boring? “A well managed plant is silent and boring.”- Peter. F. Drucker Yokogawa has maintained exclusive ownership of CENTUM development throughout the history of this product series. The upgrade path for each legacy system is always taken into consideration before a new version is released. Yokogawa's commitment VigilantPlant is Yokogawa's vision for the ideal plant. Our vision is for a plant to be a place where people can be watchful and attentive, while the business responds quickly and effectively to change. Non-stop...

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CENTUM VP Integrated Production Control System Overview-3

Advantages CENTUM VP ushers in an operating environment that keeps everyone fully aware, well informed, and ready to face the next challenge. Versatile and Efcient Engineering Improved Project Execution and Reduced Cost The Automation Design Suite, Yokogawa's new engineering environment, is designed for faster and more flexible engineering. This radical innovation ensures a standardized and consistent engineering framework, thereby maintaining data integrity and facilitating management of change. It streamlines engineering workflow, eliminates redundant work and increases reusability. N-IO (Network...

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CENTUM VP Integrated Production Control System Overview-4

Operation True Integration of Production Excellence, Safety Excellence and Asset Excellence CENTUM VP achieves the Operational Excellence that is the focus of Yokogawa’ s Production Excellence, Safety Excellence and Asset Excellence initiatives. It offers integrated viewing and data handling functions. For example, alarms from the ProSafe-RS Safety Instrumented System and Plant Resource Manager, Yokogawa’ s Asset Management product, can be seen and handled seamlessly in the Human Interface Station (HIS). Dedicated Operation Keyboard Optimized allocations of the function keys and buttons enable...

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CENTUM VP Integrated Production Control System Overview-5

Control Ensuring the Highest Availability and Reliability Yokogawa’s CENTUM series achieves high availability thanks to a dual-redundant design, online maintenance capability, and other advanced features. The FCS processor module, power supply, I/O modules, and I/O networks are all dual redundant. Active and stand-by processor modules work in synchronization: even if a failure occurs, control switches over seamlessly to the stand-by module and the FCS continues running. Failed modules can be replaced online, ensuring that not even a hardware failure will interfere with plant operation. Control...

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CENTUM VP Integrated Production Control System Overview-6

Engineering Yokogawa accelerates plant startup and Ensures sustainable performance Yokogawa paves way for a new engineering paradigm for the next-generation. It is not uncommon for a project to experience backsliding and signicant rework, all of which affects the TCO (Total Cost of Ownership). Yokogawa's engineering prevents these inefciencies and ensures our customers reap all these benets throughout a plant’s lifecycle. Conventional Engineering Automation Design Suite effects Manufacturing & HW FAT Yokogawa’s Engineering Ship & wiring Ship & Install Field wiring The Automation Design Suite...

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CENTUM VP Integrated Production Control System Overview-7

Lifecycle management Yokogawa is committed to sustaining your business With vast experience in maintenance technology and an extensive support structure, Yokogawa maintains the reliability and availability of the control system throughout a plant's lifecycle. Yokogawa’s services for plants lifecycle Security We are in a new age of controlling security risks. The spread of malware and a rise in increasingly sophisticated cyber attacks are causing even more serious damage. The threat of cyber-security risks extends beyond information technology systems and into control systems. The use of information...

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CENTUM VP Integrated Production Control System Overview-8

System architecture Scalable and interoperable architecture CENTUM VP has a simple & common architecture consisting of human machine interfaces, eld control stations, and a control network. PRM Asset management Business domain Firewall Automation Design Suite Control network Wireless Fieldbus Wireless access point Field wireless management station Wireless access point Wireless transmitter Wireless transmitter Human Interface Station (HIS) Control Network (Vnet/IP) Windows based operating system, commercial-off-the-shelf PC hardware, and optional specialized operator keyboard for a large variety...

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CENTUM VP Integrated Production Control System Overview-9

With the release of the world's first DCS nearly four decades ago, Yokogawa helped empower an entire generation of plant operators. With our focus on creating a sustainable future, we are committed in our efforts to support a new generation of plant operators. The clear path to operational excellence CLEARLY I IN ADVANCE I WITH AGUTY VigilantPlant is Yokogawa's automation concept for safe, reliable, and profitable plant operations. VigilantPlant aims to enable an ongoing stole of Operational Excellence where plant personnel are watchful and attentive, well-informed, and ready to take actions...

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