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Bulletin11B03A03-01E

Bulletin11B03A03-01E
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Bulletin11B03A03-01E

Product catalog summary
Introduction
The GC1000 Mark@ series introduces two new process gas chromatographs: the Isothermal Oven type and the Programmed-Temperature Oven type. These models are designed for easy operation and reliable performance, with the latter optimized for capillary column applications.
Technological Foundation
Yokogawa's extensive experience in process gas chromatography is evident in the GC1000 series, which utilizes advanced column technology, microprocessor applications, and robust mechanical design.
Features of the GC1000 Series
  • Dual Oven Type: Ideal for capillary column applications with temperature programming and specialized valves.
  • Isothermal Oven Type: Suitable for high-boiling point applications, featuring refined hardware and easy operation with auto gain setting and maintenance software.
Enhanced Usability
The series offers improved usability with a user-friendly display, liquid sampling valve with vaporizer, and electronic circuits for signal processing. The isothermal oven provides excellent temperature stability, while the programmed-temperature oven ensures uniform temperature control.
Advanced Hardware
New hardware enhances analysis reliability with stable temperature control, a liquid sampling valve with vaporizer, and fast, sensitive detectors for capillary column peaks.
Operational Features
The GC1000 series includes direct display of analytical data, column end-of-life warning, auto gate tracking, and selectable operating modes. User access can be restricted via password protection.
Applications
The GC1000 is suitable for various applications, including naphtha and gasoline analysis, and simulated distillation analysis, providing reliable results in accordance with ASTM methods.
Networking and Maintenance
Maintenance terminal software allows operation from a PC, simplifying maintenance. The Analyzer Bus enables centralized maintenance management and data acquisition, supporting high-speed communication and redundancy.
General Specifications
The GC1000 can measure gas or liquid using elution methods and detect components with TCD, FID, and FPD, covering a measurable range from 1 ppm to 100%.
Specifications
- Maximum of 31 samples including standard sample.
- Up to 255 components can be measured.
- Analysis period can last up to 99999.9 seconds.
- Materials in contact with samples include Stainless Steel (SS316), PTFE fluoro rubber, and glass.
- Repeatability is 1% of full scale (2σ), subject to specifications and conditions.
- Explosion protection includes pressurized protected construction with various certifications.
- Structure is drip-proof and dust-proof (NEMA3R IP53).
- Operating ambient temperature ranges from -10 to 50°C with a maximum of 95% relative humidity.
- Weight is approximately 120 kg.
Isothermal Oven Type
- Content volume is 40 L.
- Temperature setting is fixed set-point with a range of 55 to 225°C, adjustable on a 1°C basis.
- Temperature control uses PID control with an accuracy of ±0.03°C.
Programmed-Temperature Oven Type
- Content volume is 8.6 L.
- Temperature range without cooler is 60 to 320°C, and with cooler is 5 to 320°C.
- Temperature-rising program allows a maximum of 3 steps with a rate of 1 to 30°C/min, adjustable on a 1°C basis.
- Temperature control uses PID control with an accuracy of ±0.03°C.
General Specifications
- Analog input/output: 4 points/36 points, 4 to 20 mA (isolated).
- Contact input/output: 8 points/8 points (dry contact).
- Personal computer communications: 38.4/19.2 K bps RS422.
- DCS communications: 1200/2400/4800/9600/19200 bps (selectable) RS422, with a special RS422/RS232-C converter for flammable areas.
Utility
- Power supply: 100 to 120 V AC±10%, 50/60Hz ±5% or 200 to 240 V AC, ±10% (max. 250 V AC) 50/60Hz ±5%.
- Power consumption: Maximum of 3.3 KVA (Dual oven type) and 1.6 KVA (Single oven type).
- Instrument air pressure: 350 to 900 kPa, with a flow rate of 150 L/min or more (Dual oven type) and 100 L/min or more (Single oven type).
- Carrier gas options include H2, N2, He, and Ar with a purity of 99.99% minimum or more (Dew point -60°C or less), consumption of 60 to 300 mL/min.
- H2 fuel for FID/FPD and burner air for FID/FPD with a purity of 99.99% minimum or more (Dew point -60°C or less), pressure of 400 to 700 kPa, and consumption of approximately 40 mL/min per detector for H2 fuel and 300 mL/min per detector for burner air.
External Dimensions (FM/CSA Y-purging Type)
- Dimensions are provided in millimeters with specific space allocations for analyzer maintenance.
See more

Catalog excerpts

Bulletin11B03A03-01E-1

The GC1000 Mark n offers two new process gas chromatographs: the Isothermal Oven type which sets new standards for easy operation and reliable performance; and the Programmed-Temperature Oven type which has the same easy operation plus features optimized for capillary column applications. The clear path to operational excellence

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Bulletin11B03A03-01E-2

Our Advanced New Process Gas Chromatograph Gives you All You Expected ... And Even More Vast Experience and Original Technology It is now more than 30 years since Yokogawa shipped its first process gas chromatograph. During those three decades, we've put more than 6,000 units into operation. As Japan's leading manufacturer of process gas chromatographs, Yokogawa has always offered its customers the most advanced gas chromatograph technology available. New Gas Chromatograph Responds to Today's Needs With today's relentless emphasis on cost reduction, managers are demanding ever-tighter quality...

 Open the catalog to page 2
Bulletin11B03A03-01E-3

Dramatically Improved Ease of Use Operating Display Electronic Circuits All operations are easily accessed using the operating display panel keys. Analyzer information is displayed in simple English on the LCD display. You can easily call up all the information you need ... operating status, alarm displays, analysis results, temperature status, chromatograms, and operating parameters ... just by pressing single keys. The electronic circuits are mounted inside a pressurized enclosure. This microprocessor-based unit provides signal amplification, waveform processing, sequencing, PID temperature...

 Open the catalog to page 3
Bulletin11B03A03-01E-4

Newly Developed Hardware at the Heart of the Analyzer Significantly Enhances Analysis Reliability New Isothermal and Programmed-Temperature Ovens Achieve Outstanding Temperature Stability and Repeatability Highly stable temperature control in the isothermal or programmed-temperature oven is critical for stable gas c h r o m a t o g r a p h m e a s u r e m e n t p e r fo r m a n c e . Temperature control accuracy, temperature program repeatability, and heating rate in par ticular are fundamental to perfor mance, and the GC1000 instruments achieve outstanding characteristics in these areas thanks...

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Bulletin11B03A03-01E-5

Capillary Columns Capillary columns offer separation capability an order of magnitude faster than packed columns. Thus they are highly attractive for analysis of high boiling point or adsorptive samples. Since The GC1000 features hardware that enable laboratory GC analysis conditions to be employed without compromise in process applications, you can take full advantage of the high separation capability of these capillary columns. Highly Reliable, Field-Proven Stream Switching Valves These stream switching valves are the fruit of Yokogawa's more than 30 years of process gas chromatograph experience...

 Open the catalog to page 5
Bulletin11B03A03-01E-6

Easy Operation Via User Friendly Displays Main Features ● Direct display of analytical data: Display operating status information, chromatograms, and other data with one touch via dedicated keys. ● Selectable operating modes: The following operating modes are available for selection according to the user's needs. ● Column end-of-life warning function: A column end-of-life warning can be obtained by setting numeric criteria for column retention time, separation, and tailing factor according to the application. ● Process mode: Normal process measurement mode. ● Lab mode: Similar functions to lab...

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Bulletin11B03A03-01E-7

Operating Status (leas state Next meas Active stream Next stream Displays operating pattern information such as de- tector type(s) and temperature program mode. Analysis Results P.Time Dett Displays data such as concentration and retention time for each peak in most recent analysis. Display of analysis results in chromatogram form. Display of analysis results in chromatogram form with expanded time axis. (Example 2) Active Alarms Displays alarms generated during analysis, with time of occurrence and description of type.

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Bulletin11B03A03-01E-8

Capability That Proves Worth in New Applications Naphtha Analysis Programmed-temperature operation dramatically shortens analysis time for wide boiling range liquids such as naphtha with no sacrifice in resolution. Gasoline Analysis With features such as programmed-temperature oven, liquid sampling valve with vaporizer, and capillary columns, gasoline analysis is now possible. Simulated Distillation Analysis Distillation analysis is a tool used to ensure the quality of hydrocarbon mixtures. With it's highly repeatable programtemperature oven and welldesigned liquid sample valve, the GC1000 has...

 Open the catalog to page 8
Bulletin11B03A03-01E-9

Analyzer Bus and Personal Computer Software Enable Networking and PC-Based Maintenance Maintenance Terminal Software With our maintenance terminal software, you can operate your GC1000 process gas chromatographs from a PC in the control room, your office or any centralized location. This significantly simplifies maintenance. Download Functions • Mode change/startup commands • Stream/range changes • Calibration/validation requests • Analysis parameter changes • Remote startup functions • Data requests • Remote maintenance Field Upload Functions • Analysis data • Self-diagnostic and alarm information...

 Open the catalog to page 9
Bulletin11B03A03-01E-10

General Specifications General Specifications Measurable object: Gas or liquid Measurement principle: Component separation ... Elution method Detection ... TCD, FID, FPD Measurable range: TCD ... 1 ppm to 100% FID ... 1 ppm to 100% FPD ... 1 ppm to 0.1% Number of streams to be measured: Maximum of 31 (including standard sample) Number of components to be measured: Maximum of 255 Analysis period: Maximum of 99999.9 sec Materials in contact with sample: Stainless steel (SS316), PTFE fluoro rubber, glass Repeatability: 1% of full scale (2σ) Note that the value varies depending upon specifications...

 Open the catalog to page 10

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