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Autonomous Controllers FCN, FCN-RTU, FCJ

Autonomous Controllers FCN, FCN-RTU, FCJ
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Autonomous Controllers FCN, FCN-RTU, FCJ

Product catalog summary
Overview
Yokogawa Electric Corporation offers a global service network with 225 offices, ensuring high-quality service throughout the plant lifecycle. Their STARDOM autonomous controllers are designed for geographically distributed SCADA applications, integrating seamlessly with Yokogawa DCS systems.
Integration
STARDOM controllers support communication protocols like OPC, DNP3, and Modbus, facilitating integration with various SCADA systems. They offer asset management through digital communications and support TCP/IP-based open network configurations.
Network and Reliability
The controllers are built for environmental resistance and feature dual redundant configurations for key components. They support diverse network infrastructures, including GPRS and satellite, ensuring reliable data communication.
Engineering
Yokogawa supports all five IEC61131-3 programming languages and provides extensive regulatory control libraries. The controllers include an embedded web server for remote maintenance and email alarm notifications.
Hardware Specifications
STARDOM controllers offer a rich product line suitable for various applications and budgets, featuring hot-swappable modules, low power consumption, and robust construction for harsh environments.
Redundancy and I/O Modules
Various redundant configurations are available, reducing inventory needs. The controllers support a wide variety of I/O modules, including AI/O and DI/O, with features like corrosion protection and pressure clamp terminal blocks.
Engineering Tools
Yokogawa provides efficient engineering tools that support modular design and application portability, facilitating the linking of logical I/O to hardware and supporting reusable programming through network templates.
Conclusion
Yokogawa's STARDOM controllers offer a comprehensive solution for process control, integrating seamlessly with existing systems and providing robust, reliable performance in diverse environments.
Modular Programming
The document highlights the benefits of modularization in programming, such as reduced engineering costs and faster commissioning. User libraries and function blocks are emphasized for their reusability and protection features.
System Security
Yokogawa offers an IT security tool to simplify the configuration of security settings, protecting systems from cyber attacks and unauthorized access.
Debugging and Commissioning
The document outlines tools and methods for efficient debugging and commissioning, including the use of Logic Analyzer and Resource Configurator for wiring checks. It also discusses the importance of retaining essential tuning parameters during these phases.
Advanced IT Functionality
The integration of web-based and IT functions in controllers is discussed, allowing for data processing, acquisition, and transfer. The document also mentions the use of Java applications alongside control functions.
Application Portfolios
The document details the use of IEC 61131-3 compliant program organization units (POUs) in application portfolios to minimize engineering time. It lists various POUs available for different functions such as regulatory control, arithmetic calculations, and sequence operations.
System Configuration and Maintenance
The document describes the configuration of multiple controllers and the use of web browsers for maintenance tasks, enhancing efficiency by eliminating the need for specialized software.
Conclusion
Yokogawa's control systems offer a flexible and efficient architecture that combines reliable control with advanced IT functionalities, improving application efficiency and reducing capital expenditure.
Specifications Overview
The document outlines the specifications for a control system application, detailing the capacity and configuration of function blocks, sequence programs, and task execution parameters. The system supports up to 512 function blocks, with specific allocations for regulator control blocks and other types. Sequence programs can reach up to 180 kilosteps in Ladder format.
Task Execution and Program Capacity
The execution speed is approximately 50 μsec/Ksteps in IL language, supporting a maximum of 16 tasks with 16 levels of priority. The task execution cycle is adjustable in 10 ms increments, with a control application capacity of up to 3 MB and a Java application capacity of up to 32 MB.
Communication and Configuration
The system complies with IEEE802.3 standards and can communicate with up to 15 FCN/FCJ units per FCN/FCJ and up to 4 upper systems. Various configurations are available, including single and redundant setups, with specific maximum numbers of I/O modules depending on the configuration.
Module Specifications
The document provides detailed specifications for CPU, base, power supply, SB bus repeat, digital I/O, communication, and analog I/O modules. Each module type has specific features such as duplex configuration, hot-swap capability, and various operational parameters like current consumption, weight, and temperature range.
Digital and Analog I/O Modules
Digital I/O modules support various input and output configurations with isolated channels and specific response times. Analog I/O modules offer different input ranges and isolation levels, with detailed specifications on accuracy, data refresh cycles, and temperature drift.
Communication Modules
The communication modules support various protocols, including RS-232-C, RS-422/RS-485, FOUNDATION fieldbus, PROFIBUS-DP, and CANopen, with specific configurations for each protocol.
Specifications and Hardware Selection
The document outlines various modules and components for Yokogawa's FCN, FCN-RTU, and FCJ systems. It includes CPU modules, power supply modules, base modules, and input/output modules with different configurations and options. Specific models like NFDV151 and NFDV561 require additional cables and switches for full channel usage.
Input/Output Modules
Details are provided for analog and digital input/output modules, including specifications for channel numbers, voltage ranges, and isolation types. Modules are available with different terminal block options, including pressure clamp and MIL connectors.
Communication Modules
The document lists communication modules for RS-232-C, RS-422/RS-485, and Foundation Fieldbus, specifying port numbers and data rates.
Accessories and Options
Various accessories such as MIL connector cables, terminal blocks, and dummy covers are available. The document also mentions suffix codes for different configurations and temperature models.
Global Service Network
Yokogawa emphasizes its extensive global service network with 225 offices worldwide, ensuring high-quality service across all phases of the plant lifecycle.
Contact Information
Contact details for Yokogawa's headquarters and regional offices in America, Europe, Asia, China, and the Middle East are provided.
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Catalog excerpts

Autonomous Controllers FCN, FCN-RTU, FCJ-1

STARDOM Autonomous Controllers Field Control Node Low Power Autonomous Controller FCN-RTU Field Control Junction The clear path to operational excellence

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Autonomous Controllers FCN, FCN-RTU, FCJ-2

The clear path to operational excellence • Same Look & Feel as Yokogawa DCS CENTUM Human Machine Interface (HMI) via gateway station • OPC, DNP3, and Modbus support for use with a variety of SCADA systems • Asset management via a variety of digital communications • TCP/IP based open network configuration • Support of FOUNDATION™ fieldbus, HART, ISA100, Modbus, PROFIBUS-DR and CANopen • Communication using network infrastructure, GPRS, satellite, and more • Excellent environmental resistance 4 • Dual redundant configuration for all key components • Support of all five IEC61131-3 programming languages...

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Autonomous Controllers FCN, FCN-RTU, FCJ-3

takumi "craftsmanship" The FCN, FCN-RTU, and FCJ STARDOM controllers are designed to function as a platform that helps you exercise your takumi (craftsmanship) in the achievement of excellent applications that keep you competitive in a rapidly changing market. This platform brings you the following benefits: - Increased uptime and reduced inventory through the shared use of reliable, hot swappable modules - Reduced engineering and maintenance workload thanks to the improved reusability of program components - Enhanced capability to respond in a timely fashion to rapidly changing market requirements...

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Autonomous Controllers FCN, FCN-RTU, FCJ-4

I N T E G R AT I O N N O I TA R G E T N I Providing seamless operation from field to center while enhancing the benefits of digital communications The use of STARDOM autonomous controllers is a best practice in geographically distributed SCADA applications. With a seamless connection to a Yokogawa DCS, all your applications can be viewed in a single window. One network... but dual redundant A TCP/IP based network enables a seamless connection with control and information networks using COTS network components, and also allows the easy adaption of controllers for use with narrow bandwidth network...

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Autonomous Controllers FCN, FCN-RTU, FCJ-5

One field…spanning hundreds of kilometers With gas fields, pipelines, and other SCADA applications, field devices are often dispersed over a very wide area, and the annual cost of regularly checking these devices is prohibitively high. By making use of remote device diagnostics, Yokogawa's plant asset management system enables a much more efficient maintenance approach with dramatic reductions in costs. Connection Physical layer Devices (protocols) VDS (TCP/IP), FAST/TOOLS (TCP/IP, DNP3, Modbus TCP), HIS (Vnet/IP via gateway) other vendor SCADA systems (OPC, DNP3, Modbus TCP) FAST/TOOLS (Modbus...

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Autonomous Controllers FCN, FCN-RTU, FCJ-6

Rich product line for every application and budget STARDOM controllers can be flexibly configured for a wide range of PLC/RTU applications. Select from the following three models based on your budget and application. Reliable and High Speed CPU High speed control ■ 50 msec analog control, 10 msec CPU scan time Error correcting code (ECC) memory ■ Correction of single-bit errors in RAM prevents unexpected malfunctions. Time synchronization X Error~output ] [Q Correct output I Simple network time protocol (SNTP) enables time synchronization as an SNTP server and client. ■ Compliant with EMC standards...

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Autonomous Controllers FCN, FCN-RTU, FCJ-7

Easy to Use Redundant Configuration Model FCN Various redundant configurations available for your application Power supply, CPU, extension unit bus, and control network High-speed redundant internal communication bus on backboard even with single configuration Reduces the variety of components that need to be kept in inventory Simple network redundant configuration Two ports for control redundant network embedded on CPU Power supply module Same modules and units used with single and redundant configurations Low Power Consumption Model FCN-RTU Low Power Consumption Power consumption : 1.6 W to...

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Autonomous Controllers FCN, FCN-RTU, FCJ-8

ENGINEERING GNIREENIGNE Maximize productivity at your site with excellent engineering tools for all project phases, from system design to commissioning An efficient engineering tool supports all five IEC 61131-3 PLC languages and comes with a wealth of libraries and templates, enabling a modular design for enhanced productivity. Enhanced Application Portability through Division of Logical and Physical Layers A platform independent architecture enhances application portability. Logic Designer: Control application development tool ■ Supports all five IEC 61131-3 languages Intuitive look & feel...

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Autonomous Controllers FCN, FCN-RTU, FCJ-9

Design programming Reusable Programming Debug commissioning Applications programmed with IEC 6113-3 languages are well structured and easily modularized. User logic User Function Blocks (FB) User logic is encapsulated into user function blocks for reuse in programs. IF(ACTUAL_VAL > MIN) THEN SWITCH := 1; ELSE: SWITCH := 0; END_IF Modularized applications User function blocks can be selected from a library list using the Edit Wizard. User libraries Password protection of function blocks holding your industry know-how Easy reuse of modularized applications, user function blocks, and libraries Drag...

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Autonomous Controllers FCN, FCN-RTU, FCJ-10

Online Download Modify your application without interfering with a process. Download projects ■ No need to stop a controller to modify a control application Automatic application synchronization of dual redundant CPUs when downloading with Logic Designer Variables inherited from previous applications Parameter Saving Through every phase, from debugging to commissioning, you no longer have to worry about losing essential tuning parameters. Essential tuning parameters such as P, I, and D in PID control instruments and critical parameters for applications can be retained in a variety of ways. Control...

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Autonomous Controllers FCN, FCN-RTU, FCJ-11

Debugging functions for enhanced engineering efficiency Application Debugging on PCs Design programming Debug commissioning Control Application Debugging Minimize engineering costs by doing both programming and debugging on one PC. ■ Simulate control functions Program, modify, and debug logic Debug both control and SCADA applications SCADA Application Debugging Software Wiring Wiring Check Software wiring function simulates the input and output signals without the actual wiring. This eliminates the need for a signal generator and test switches during loop check and logic debugging. ■ Resource...

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