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Corporate Catalogue

Corporate Catalogue
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Corporate Catalogue

Product catalog summary
Company Overview
Yilmaz Reduktor, established in 1958, is Turkey's largest gearbox manufacturer and a globally recognized producer. The company has evolved from a small workshop to a major industry player, known for quality and innovation. Key milestones include the first factory in 1970, first export in 1994, and ISO 9001 certification in 2000.
Services
Yilmaz Reduktor provides comprehensive customer service, including technical advice, online stock and order tracking, and a contracted dealer network. Their website offers detailed product information and engineering tools for selecting suitable gear units.
Product Range
Gear Units: Includes M, N, D, K, and E Series, each designed for specific applications with customization options.
Industrial Gearboxes: P, R, H, and B Series for heavy-duty applications.
Special Application Gearboxes: Tailored for cranes, mixers, and conveyors.
Electric Motors: Single and double-speed motors with options like electromagnetic brakes.
Variable Speed Drives: Basic, Advanced, Expert, and Integrated Series to meet diverse industrial needs.
Gearbox Specifications
Helical Bevel Gear Units: Feature perpendicular input/output shafts, monoblock housing, and high load bearings.
Worm Gearboxes: E series with steel worms and bronze gears, designed for high thermal capacity.
Planetary Gearboxes: Modular design suitable for mobile applications with high torque capacity.
Industrial Helical-Geared Units: H series with parallel shafts and options for coupling with K series.
Special Application Gearboxes: Include agitator and crane gearboxes with specific design features.
Additional Features and Options
Options include servomotor connection flanges, electromagnetic brakes, pulse encoder applications, and cooling options. Various sealing and lubrication options enhance performance and reliability.
Specifications and Advantages
  • Perpendicular input/output shafts for twin shaft applications.
  • Input flange for pulley connection.
  • Tapered bearings and GGG40 material housing.
  • Various output shaft options including hollow, solid, and shrink disk.
  • Lubrication options like forced lubrication and oil expansion tank.
Concrete Mixer Gearboxes
  • Planetary gearboxes with bevel stage input for twin shaft mixers.
  • Special flange for pulley connection.
Output Shaft Options
  • Solid shafts per DIN5480 for high inertia applications.
  • Shrink disk for high frequent start-stop conditions.
  • Hollow shafts per DIN6685 and DIN5480.
Input Flange Options
  • Produced per IEC B5-B14 and NEMA standards.
  • HydroMotor and Servo-Motor connections available.
Torque Arm Options
  • Different series have various torque arm options for mounting.
Corrosion and Painting Classes
  • Corrosion categories (C2, C3, C4, C5) for different environments.
Oil and Lubrication Options
  • Mineral and synthetic oils for different temperatures.
  • Biodegradable oils for environmental safety.
Sealing Options
  • Options include Nitrile, Cassette, Labyrinth, Taconite, Viton, and PTFE for various conditions.
Cooling Options
  • Cooling with fan, coil, oil/air, and oil/water heat exchangers available.
Brake and Backstop Options
  • Electromagnetic, centrifugal, and Eldro brakes for different applications.
  • Backstop applications for safety and efficiency.
Electric Motors
  • Manufactured by ELK Motor with IE2 and IE3 efficiency classes.
  • Single and double speed options with various frame sizes.
Electric Motor Options and Accessories
  • Electromagnetic brakes, forced cooling, hand release brakes, and backstops available.
  • Protection classes IP55, IP65, and IP66 for different conditions.
Ingress Protection Ratings
IP66: Dust ingress does not interfere with operation; water from heavy seas or jets will not enter in harmful quantities.
IP56: Similar protection with slight variations.
Electric Motor Specifications
Standard insulation class F with permissible winding temperature of 155°C at 40°C ambient. Class H available with 180°C. Thermal protection by PTC thermistors and thermostats. Heaters and drain holes prevent condensation in humid environments.
Variable Speed Drives
Yılmaz Redüktör offers four drive product groups: YI (Integrated), YB (Basic), YA (Advanced), and YE (Expert), each with specific power rates, supply options, and features.
Drive Series Specifications
  • YB 1000 Basic Series: Up to 22kW, 1 Phase 230V or 3 Phase 400V, built-in PID control, V/F control, and RS485 communication.
  • YA 10 Advanced Series: Up to 180kW, sensorless vector control, and parameter cloning.
  • YE 30 Expert Series: Up to 250kW, closed-loop vector control, regeneration, and PLC functions.
International Sales Network
Yılmaz Redüktör has a wide international sales network across Asia, Europe, North America, Africa, and Australia, with detailed dealer information available on their website.
Contact Information
Yılmaz Redüktör Sanayi ve Ticaret A.Ş., Atatürk Mah. Lozan Cad. No: 17, 34522 Esenyurt - İstanbul / Türkiye. Tel: +90 212 886 90 00, Email: [email protected]
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Catalog excerpts

Corporate Catalogue-2

Turkey’s largest and one of the world’s most renowned producers of gearboxes. Contents Company Introduction 1 Web Site Applications 13 Online Stock and Order Tracking 14 Contracted Dealer Network 15 Products Gear Units M Series 21 E Series 29 Industrial Gearboxes P Series 33 Special Application Gearboxes Crane Gearboxes 43 Mixer Gearboxes - Drywell 45 Gearboxes for Extruder Machines 48 Conveyor Gearboxes 51 Concrete Mixer Gearboxes 53 Gearbox Options and Accessories Output Shaft Options 57 Input Flange Options 58 Output Flange Options 58 Mounting with Torque Arm 59 Painting...

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Corporate Catalogue-3

Founded in 1958, Yilmaz Reduktor quickly became Turkey’s leading gearbox manufacturer, aided by consistent product quality, work discipline, strategic planning and consistent vision. Today Yilmaz Reduktor remains Turkey’s leading gearbox producer and is rapidly becoming well known throughout the world. Yilmaz Reduktor uses its extensive experience to develop new products, uses the latest available production technology and continually invests in engineering to provide its customers with products that fulfil the expectations of the world market. Our products are used in many industries and our...

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Corporate Catalogue-4

Mesut Yılmaz was born in 1932 in Kastamonu Abana as the third child of the Yılmaz family. He had a hard childhood, marred by World War II and industrialization problems around Turkey. During this period he worked at his father’s café in Abana. After leaving primary school, he travelled to Istanbul on a ship to learn a new profession without seeking his family’s permission. During his first years in Turkey’s capital he encountered many challenges. Living in an attic above a café in Karaköy Perşembe Pazarı, he worked as an apprentice to a Greek craftsman. Always planning to open his own workshop...

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Corporate Catalogue-5

1963 - First Gearboxes A Series In 1963 First Gearbox orders are recevied and decided to focus on Gearbox production Turkey's largest gearbox plant opened in stanbul - Beylikdüzü with a 23,000 m2 floor area Yılmaz receives ATEX certification for it's products - again a first for gearbox production in Turkey. Today nearly all of Yılmaz Product's are ATEX certicated While adding speed control devices to gear unit and AC motor couples, Yılmaz Redüktör start to offer complete solutions for customers Production of T series started, which were optimized for conveyor applications. 2010 June - New CNC...

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Corporate Catalogue-6

YILMAZ REDUKTORLERI FIRST PRODUCTSi^hane - 1963 REOLIKTOR TiPLERi

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Corporate Catalogue-7

Yılmaz Redüktör Board of Management Established as a subsidiary of Yilmaz Reduktor in 2011, ELK’s electric motor factory, located in the Cerkezkoy industrial park, began series production in 2013. The factory produces motors of types IE2 and IE3 ranging from size 71 to 225 (0.25 to 45 kW). All motors have been designed and engineered according to EU standarts. They are sold under the ELK or Yilmaz brand. Ender Yılmaz Chairman of the Board of Management Mehmet Şinasi Yılmaz Member of the Board of Management Mustafa Yılmaz Member of the Board of Management Subsidiary MES foundry was founded to...

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Corporate Catalogue-8

Customer Service You can take technical advice from our sales engineers with a phone call. You can easily choose suitable gear units for your applications while exchanging technical know-how with them

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Corporate Catalogue-9

You can find detailed information about our products and services on our web site. All of our product catalogues, manuels, certifocates, 2D and 3D technical drawings and PDF drawings can be downloaded from our web site. With the help of easy to use "GST" application on our web site you can make enginnering calculations for your application and choose suitable gearbox easily. For additional information about our mobile applications, please contact with our sales engineers. Online Stock and Order Tracking You can find online stock and order tracking system under "GST" on our web site, which is available...

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Corporate Catalogue-10

We are as close to you as your next-door neighbour with our wide dealer network. Our dealers can help you for all of your requests with before and after sales Service ^ Please contact our service head quarters below. Domestic Service Ataturk Mah. Lozan Cad. No:17 34522 Esenyurt - istanbul - Turkiye Tel: 0090 212 886 90 00 Fax: 0090 212 886 61 93 Service : Internal: 1223, 1228, 1287 E-Mail: [email protected] Spare Parts : Internal: 1224, 1277 E-Mail: [email protected] 15 - Contracted Dealer Network

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Corporate Catalogue-11

The new generation of Yilmaz gearboxes is of a monoblock (one-piece housing) design, which has the advantages of lower noise level, reduced oil leakage and higher rigidity and gear strength. All bearings are supported by the housing itself and not by split housings. All axes are machined on the same mounting plate, which gives a high precision on all axes with very tight tolerances. The gear manufacturing processes used allows exceptionally tight gear tolerances. This requires machining of the GG22 material housing to obtain the same tight tolerances, which can be achieved only with a monoblock...

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Corporate Catalogue-13

M Series Foot-Mounted Helical Gearboxes ^ Foot-mounted, helical gear units with solid output shaft, Input and output shafts are parallel to each other. Specifications and Advantages • Monoblock housing design • Two or three stages can be in same housing • Reduction can be increased up to six stages with additional housing • Bearing solutions for high radial and axial loads Options and Accessories • Output shaft options • Servomotor-specific connection flanges • Electromagnetic brake motors (24V/220V/380V) • Backstop applications • 512 or 1024 pulse encoder • External fan cooling option for frequency...

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Corporate Catalogue-14

Specifications and Advantages • Monoblock housing design • Two or three stages can be in same housing • Reduction can be increased up to six stages with additional housing • Bearing solutions for high radial and axial loads • Output shaft options Input Type ///////////////////////////////////////, Output Type //////////////////////////A ^ Flange-mounted, helical gear units with solid output shaft, Input and output shafts are parallel to each other. Options and Accessories • Output shaft and flange options • Servomotor-specific connection flanges • Electromagnetic brake motors (24V/220V/380V) •...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.