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YILMAZ MACHINE
PVC CATALOGUE

PVC CATALOGUE

Product catalog summary

Introduction
This document is a catalogue for PVC machining and cutting centers by Yilmaz Machine, highlighting the company's focus on reliability, technology, durability, aesthetics, sensitivity, and conformity in production.

Contents Overview
The catalogue covers machining, cutting, and cleaning centers, cutting machines, end milling and copy routing, welding and cleaning, support equipment, reinforcements connector screwdriving, machine comparison tables, and workshop layouts.

PIM 6509 - PVC Profile Machining and Cutting Center

8-axis CNC control system for precise operations.
Automated feeding, carrying, positioning, cutting, and transferring units.
Performs operations on four sides of PVC profiles.
Servo-controlled down-cutting saw blade with a diameter of 550 mm.
Windows-based PC with a 15.6” LCD touch screen monitor.
Remote desktop connection for technical support.
Automatic profile recognition and dimension control systems.
Standard accessories include 11 tools, safety fence, keyboard, mouse, and barcode printer.

PIM 6508 SE - PVC Profile Machining and Cutting Center

Similar to PIM 6509 but with a saw blade diameter of 500 mm.
Servo-controlled pneumatic gripper for accurate profile positioning.
Automatic in-feed conveyor with a capacity for 5 profiles.
Standard accessories include 7 tools for milling and drilling, barcode printer, safety fence, and more.

Technical Specifications
Both models provide detailed technical tables outlining axis positioning speed, automatic cutting and milling capabilities, and general operational parameters.

General Features
The document outlines various cutting machines designed for precision cutting with adjustable angles and speeds, equipped with safety features like two-hand operation and safety guards. They support both manual and automatic operations, with options for remote technical support.

Specifications
The machines are powered by motors ranging from 2.2 kW to 3.5 kW, operating at speeds up to 3,000 RPM. They are capable of cutting at various angles, with some models offering a pivoting range from -75° to +75° and tilting from 90° to 45°.

Standard Accessories
Standard accessories include saw blades of various diameters, pneumatic clamps, and cooling systems. Some models come with digital displays for angle adjustments and laser markers for cutting lines.

Optional Accessories
Optional accessories enhance functionality, such as additional clamps, vacuum extractors, and digital measuring rods. Some machines offer extendable conveyors and barcode printers for improved workflow.

Cutting Capabilities
The machines can handle a range of materials, including wood, PVC, and metal, with specific models designed for glazing bead and reinforcement steel cutting. Cutting capacities vary, with some machines capable of handling large profiles and multiple cuts simultaneously.

Safety and Operation
Safety features include emergency stop modules, safety guards, and dual-hand operation to prevent accidents. Machines are designed for ease of use, with features like easy blade changes and ergonomic handles.

Technical Support
Remote connection capabilities allow for troubleshooting and problem-solving, ensuring minimal downtime and efficient operation.

Overview
The document provides detailed specifications and features of various types of milling and routing machines designed for processing PVC and aluminum profiles. These machines are used for operations such as opening locks, drilling handles, hinges, and creating water slots.

General Features
The machines are constructed with cast aluminum structures and corrosion-proof bearing shafts. They are equipped with ergonomic handles for ease of operation and have high precision bearing mechanisms. The machines support various milling and drilling operations with adjustable parameters for different profile dimensions.

Specifications
The machines operate at different RPMs, ranging from 900 to 27,000, and require specific power inputs (e.g., 750 W 230V AC). They have varying working capacities, with dimensions specified for each model (e.g., X: 270 mm, Y: 110 mm, Z: 110 mm).

Standard Accessories
Each machine comes with standard accessories such as router bits, profile stops, pneumatic clamps, and air guns. Some models include special copy templates and spray tool lubrication systems.

Optional Accessories
Optional accessories include spare cutter bits, special templates, machine stands, and additional pneumatic clamps. These accessories enhance the functionality and versatility of the machines.

Key Features of Specific Models

FR 223 - FR 223 S: Portable template copy routers with ergonomic design and high RPM for efficient milling.
FR 221 S: Pneumatic template copy router with robust machine stand and high clamping capacity.
ST 264: Automatic PVC water slot machine with pneumatically controlled operations and adjustable slot dimensions.
CRM 250 S: 3 spindle copy router machine designed for precise operations on aluminum profiles with pneumatic clamps and spray cooling system.
CRM 201 S: Template copy router with triple hole and water slot drilling capabilities, featuring manual operation and joystick-controlled cutting fluid.
MEM 128: Semi-automatic multiple end milling machine with adjustable motor speed and safety features for high-quality milling operations.

Applications
These machines are suitable for various industrial applications, including the manufacturing of window and door profiles, where precise milling and drilling are required.

4 Axis Numerical Controlled NC Router Machine (NCR 300)

Designed for machining PVC, aluminum, and low alloy materials on four surfaces simultaneously.
Features a servo-controlled table mechanism for machining at angles of 0°/90°/180°/270°.
Machining capacity: X: 300 mm, Y: 120 mm, Z: 115 mm.
Profile clamping dimensions: Width 120 x 30 mm, Height 115 x 30 mm, Length 2,750 x 400 mm.
Equipped with an electronic and pneumatic braking system, ER 16 tool collet, and a 2.2 kW spindle motor.
Includes a Windows-based industrial PC with a 15.6’’ LCD touch screen and PLC control system.

PVC Single Corner Welding Machine (TK 505)

Welds angles between 30° - 180° with adjustable options for standard or seamless welding.
Maximum welding height of 180 mm with independent parameter settings for melting and welding time.
Features automatic welding cycle, electronic thermocouple for heat adjustment, and profile support arms.
Includes practical mold change feature and foot pedal for profile clamping.

PVC Single Corner Welding Machine (TK 503)

Similar to TK 505 but with a maximum welding height of 165 mm.
Features include adjustable welding parameters, automatic cycle, and easy teflon replacement.
Comes with a portable machine stand and practical mold change system.

Four Corner PVC Welding Machine (DK 540)

Fully automatic welding of PVC window profiles at 90°.
Capable of welding a complete window frame or sash in one cycle with programmable parameters.
Features include an 8” LCD touch screen, teflon roller system, and automatic frame discharge.
Memory capacity for 900 different profiles and equipped with operator safety barrier and barcode scanner.

Double Corner PVC Welding Machine (DK 502)

Automatic two corner welding at 90° with single head welding option.
Adjustable parameters for melting and welding time, and pressure settings.
Features include a practical teflon change system, adjustable clamp pressure, and electronic thermostat.

PVC Corner Cleaning Machine (CA 603)

High-quality stripping and cleaning with hydro-pneumatic system.
Processes profiles with dimensions up to W: 130 mm and H: 180 mm.
Features include pneumatically working blade change, PLC operation system, and robust machine stand.

Specifications
1. The machines operate on 400V AC, 3-phase, with a frequency of 50-60 Hz. The power consumption varies from 1 kW to 3.85 kW depending on the model.
2. Dimensions and capabilities include maximum and minimum profile dimensions, with specific measurements for diameter, width, and height.
3. Machines are equipped with features like automatic start/stop, pneumatic systems, and PLC control systems.

Procedures
1. Machines perform high-quality stripping and cleaning operations using hydro-pneumatic systems.
2. Adjustable stripping blade levels cater to laminated and unlaminated profiles.
3. Automatic and manual operations are available, with features like automatic screw feeding and pneumatic clamping.

Standards and Recommendations
1. Machines are designed for robust performance with features like automatic lubrication and phase control equipment.
2. Recommended reinforcement sheet thickness is specified for optimal performance.
3. Safety features include protective sensors and automatic stop functions to prevent misuse.

Optional Accessories
1. Special corner cleaning cutter sets and cleaning cutters for colored and white profiles.
2. Additional accessories include air guns, profile support tables, and various milling cutters.

Key Features of Specific Machines

Manual Corner Cleaning Machines: Feature hydro-pneumatic systems, adjustable blade levels, and automatic start/stop functions.
CNC Corner Cleaning Machines: Offer automatic profile recognition, memory capacity for 65,000 profiles, and remote technical support.
Window Gasket Milling Machine: Prevents gasket protrusion with milling operations and features a 7” touch screen panel.
Reinforcement Steel Screwdriver Machines: Provide automatic screw feeding, adjustable screwing force, and safety features to prevent misuse.

General Features
1. Machines are equipped with Windows-based industrial PCs and touch screen monitors for easy operation.
2. They offer high processing capacities, with some models capable of handling up to 250 window frames in 8 hours.
3. Machines are designed for long-lasting use with easy maintenance and change of parts.

General Overview
The document provides detailed specifications and features of various industrial machines and equipment, primarily focusing on chip extractors, window glass assembly benches, and conveyor systems. It includes technical specifications, operational features, and standard accessories for each product.

1. Vacuum Chip Extractors

High-performance machines designed for continuous operation, made from steel with a powder-coated finish.
Equipped with a centrifugal fan system and ergonomic handles for ease of use.
Features include a pneumatic filter cleaning system, quick-release chip containers, and wheeled chip collection units for easy transportation.
Technical specifications include power, voltage, air flow, suction inlet size, container capacity, noise level, dimensions, and weight.

2. Window Glass Assembly Bench

Designed for fast installation of glass on windows and doors, with features like parallel block clamps and a 70° angled table surface for ease of mounting.
Specifications include maximum and minimum frame mounting dimensions, loading capacity, and overall dimensions.

3. Conveyor Systems

Various models of conveyors are described, including manual and automatic systems with digital displays and length stops.
Features include manual or automatic operation, digital measuring devices, and the ability to store and transfer cutting lists.
Technical details cover motor power, maximum and minimum cutting lengths, usable conveyor width, loading capacity, measurement accuracy, and dimensions.

4. PVC Sash Assembly Station

Used for assembling PVC and aluminum sashes, featuring adjustable templates and automatic centering systems.
Specifications include dimensions, air consumption, and power requirements.

Conclusion
The document provides comprehensive technical details and operational features for each piece of equipment, highlighting their suitability for industrial applications in machining and assembly processes.

Espagnolette and Scissor Measurement System
This section describes an automatic system for measuring espagnolettes and scissors, including features like full automatic screwing, automatic screw feeding, and laser alignment. It also includes semi-automatic adjustable hinge drilling and manual screwing groups.

Work Bench (WB 4000)
The workbench is designed for window assembly and general purposes. It features a rubber-covered surface to prevent scratches, adjustable height, and a non-slip base. It can expand horizontally and vertically for large frames and has a tiltable surface for glass mounting.

Glass & Profile Trolley (GPT 1000)
This trolley is used for carrying and storing assembled window sashes and frames. It has four wheels, two with brakes, and surfaces covered with rubber to prevent scratches. It has a loading capacity of 350 kg.

Horizontal and Vertical Profile Trolleys (HP 1000 & VP 1000)
These trolleys are used for carrying and storing profiles. They feature free-moving wheels, rubber-covered surfaces, and have a loading capacity of up to 500 kg.

Gasket Roller Trolley (GT 1000)
This trolley can mount up to four seal rollers and has adjustable sections for different diameters. It features a stable steel construction and a rotating work table.

Profile Carry Cart (PC 4000)
Designed for carrying and storing profile packets, this cart has a loading capacity of 1,000 kg and features plastic-covered surfaces to prevent scratches.

Machine Comparison Tables
The document includes a comparison of different machines, detailing specifications such as automation systems, axis numbers, profile lengths, and processing capacities. Machines are equipped with various tools for specific operations like drilling and milling.

General Features
Each equipment and machine is described with general features, including dimensions, loading capacities, and specific functionalities tailored for window and profile assembly.

Catalog excerpts

We Always Provide Reliability Manufacturing is complicated but it is much more difficulty to provide simultaneously production and appropriate reliability. We carry out the most complicated process. Reliability, technology, durability, aesthetic, sensitivity and conformity are incorporated and have found in their reflection in all our production. Her Zaman Güven Ürettik Üretmek zordur, ürettiklerinle güveni aynı potada eritmek daha da zor. Biz dünyanın en zor işini yapıyoruz. Güveni, teknoloji, dayanıklılık, estetik, hassasiyet ve uyumla birleştirerek tüm ürünlerimize yansıtıyoruz.

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INDEX İÇİNDEKİLER MACHINING CUTTING & CLEANING CENTERS İŞLEME KESİM & ÇAPAK ALMA MERKEZLERİ WELDING & CLEANING KAYNAK & ÇAPAK ALMA MAKİNELERİ

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MACHINING, CUTTING AND CLEANING CENTERS İŞLEME, KESİM VE ÇAPAK ALMA MERKEZLER

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Angled swarf conveyor AqiIi tala§ konveyoru

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Profile Machining and Cutting Centers Profil i§leme ve Kesme Merkezleri GENERAL FEATURES • Servo control system providing CNC motion at 8-axis • Fully automated feeding, carrying, positioning, cutting and transferring units • Performing operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc. • Pneumatic gripper for accurate positioning of the profile moving in three axes • Horizontal and vertical clamping of workpiece during the sawing operation • Profile processing capaticy with 2.200 - 2.400 running...

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PIM 6509 - Teknik Tablo EKSEN HAREKETi

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Profile Machining and Cutting Centers Profil i§leme ve Kesme Merkezleri GENERAL FEATURES • Fully automated feeding, carrying, positioning, cutting and transferring units • Performing operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc. • Servo controlled pneumatic gripper for accurate positioning of the profile • Horizontal and vertical clamping of workpiece during the sawing operation • Automatic in-feed conveyor with 5 pcs. of profile loading capacity • Servo controlled down-cutting saw blade with...

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Profile Machining and Cutting Centers Profil i§leme ve Kesme Merkezleri EKSEN HAREKETi

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PVC WELDING AND CORNER CLEANING LINE PVC KAYNAK VE KÖŞE TEMİZLEME HATTI Wmin: 400 mm Lmin: 400 mm Wmax: 2.200 mm Lmax: 2.200 mm Hmax: 180 mm Hmin: 30 mm Wmax: 130 mm Wmin: 30 mm

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Four Head Corner Welding and Cleaning Line Dort Kafa Kaynak ve Qapak Alma Hatti GENERAL FEATURES • Yilmaz custom profiles cleaning program • Manuel and automatic operating modes • Automatic sash and frame profile recognition system • Profile width and height measurement system • 11 set of automatic profile cleaning knives • Separate cleaning knives for color and white profiles • Automatic central lubrication system • Window based touch screen • Profile program transfer via USB flash memory • Remote connection and technical support capability • Movable control panel • Speed change during the process...

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CCL 1661 - Teknik Tablo KAYNAK (DK 540) Eksen hızları (X/Y) (m/dk.) Maks. kaynatabileceği profil yükseklik / genişlik (mm) Min. kaynatabileceği profil yükseklik / genişlik (mm) Maks. / Min. kaynak çerçeve ölçüleri (mm) CNC TEMİZLEME (CNC 609/ CNC 611) Eksen hızları (Y/Z) (m/dk.) Testere motoru devir (dev./dk.) Freze motorları devir (dev/dk.) Takım sayısı Maksimum İşleyebileceği profil yükseklik ve genişlik (mm) Minimum işleyebileceği profil yükseklik ve genişlik (mm) Maks./ Min. İşleyebileceği çerçeve ölçüleri (mm) TAŞIMA ROBOTU (SA 261) Maksimum güç (kW) Maksimum taşıyabileceği profil yükseklik...

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CUTTING MACHINES KESİM MAKİNELERİ

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DOUBLE HEAD MITRE SAW MACHINE QjFT KAFA KESME MAKiNESi

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GENERAL FEATURES • Two-hand safety operation • Semi-automatic miter saw with two circular saws designed for flat or angled cutting of PVC, aluminium and wooden materials • Location points at 0°, 15°, 22.5°, 30° and 45 both left and right • Pivoting range +45°- 45° inwards and outwards infinitely adjustable • The left cutting unit is fixed, and the right cutting unit is moved manually to its position • Manual positioning of sawing heads • On/off switch for horizontal clamp • Pressure control valves on the clamps for the adjustment of the profile fixing • Pneumatic head fixing feature • The distance...

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DC 421 PSDFULL AUTOMATIC DOUBLE HEAD MITRE SAW MACHINE TAM OTOMATiK QjFT KAFA KESME MAKiNESi Short cut system Kisa profil kesme sistemi Inward Cutting - ige Kesim 45°

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Double Head Cutting Machines Qift Kafa Kesim Makineleri GENERAL FEATURES • Two-hand safety operation • Tilting automatically to 90° and 45° inwards for both angles. Manual adjustment of other intermediate angles from 90° to 45° inwards • Automatic slicing feature at 90° and 45° inward • Hydro-pneumatic saw blade feed • Solid steel construction of the body • Automatically closing safety guards • 9’’ touch screen operator panel • Cutting list transfer with ‘csv’ format via USB • Obtains profile cutting dimensions and angles from the cut list while working in automatic mode • The power of sawing...

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Double Head Cutting Machines Qift Kafa Kesim Makineleri GENERAL FEATURES • Two-hand safety operation • Tilting automatically to 90° and 45° inwards for both angles. Manual adjustment of other intermediate angles from 90° to 45° inwards • Automatic slicing feature at 90° and 45° inward • Hydro-pneumatic saw blade feed • Solid steel construction of the body • Automatically closing safety guards • Windows based industrial PC and 15’’ LCD touch screen colour monitor • Facility to transfer the cutting list in ‘mdb’ and ‘csv’ format via USB and network • Obtains profile cutting dimensions and angles...

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All YILMAZ MACHINE catalogs and technical brochures

Archived catalogs

GENERAL BROCHURE
39 Pages
MACHINE COMPARISON TABLES
3 Pages