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FV Series Vertical Machining Centers

FV Series Vertical Machining Centers
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FV Series Vertical Machining Centers

Product catalog summary
Overview: The document provides an in-depth look at the YEONG CHIN FV-Series High-Speed, High-Power Vertical Machining Centers, tailored for industries like automotive, aerospace, and electronics that demand high precision and productivity.
Specifications: It details various models (FV56T, FV56A, FV85A, FV102A, FV125A) with specifications such as spindle speed, power, taper, travel dimensions, table size, load capacity, feed rates, and tool magazine capacity. Each model offers different spindle speed and power options to meet specific machining requirements.
Features: Notable features include the Isolated Direct Drive (IDD) spindle design to minimize thermal deformation, high-speed tool changing systems, and advanced linear motion guideways for improved accuracy and stability. The use of high-quality MEEHANITE castings is emphasized for durability and precision.
Options and Accessories: The document lists standard and optional features like cooling systems, automatic pallet changers, lubrication systems, and measurement systems. Accessories such as pull studs and tool shanks are also detailed.
Performance and Efficiency: The FV-Series is engineered for high-speed, high-precision operations, featuring high-resolution modular control and differential feedrate control. The efficiency of the spindle design and the reliability of the automatic tool changer (ATC) and chip disposal systems are highlighted.
Construction and Design: The machines are robustly constructed with extra-wide bases and columns for stability, and hardened and ground ballscrews for precise positioning. The design focuses on maximizing cutting rigidity and machine stability during heavy-duty operations.
Compliance and Quality Assurance: The document mentions adherence to ISO 14001 environmental protection policies and emphasizes continuous product improvement and refinement.
Technical Specifications: The document specifies machine positioning and repeatability, with directional positioning accuracy at 0.042mm (0.0017") and 0.010mm (0.0004"), and bi-directional repeatability at 0.020mm (0.0020") and 0.007mm (0.0003"). These measurements comply with JIS B6336-4 and ISO standards.
Machine Dimensions and Capacities: Detailed dimensions and capacities for different models are provided, such as the FV56T model with a pallet size of 560 x 410 mm and a table load capacity of 120 kg, and the FV102A model with a pallet size of 1000 x 480 mm and a load capacity of 400 kg.
Performance Parameters: Axial rapid feed rates for the X, Y, and Z axes are specified, with the FV56T model achieving 36 m/min and the FV102A model achieving 24 m/min. Machine weights are also provided, with the FV56T weighing 3630 kg and the FV102A weighing 6360 kg.
Control Functions: The MXP-200i system offers control functions including axis control, interpolation, feed functions, and tool compensation, supporting up to 5 axes with simultaneous control of up to 4 axes. Various G-code functions are supported.
Programming and Operation: The system supports EIA/ISO automatic recognition, program editing, and storage of up to 200 programs. It includes features like manual guide, status display, alarm history, and multi-language support, along with high-speed, high-accuracy machining modes.
Peripheral Accessories: Options include oil skimmers, coolant systems, and chip conveyors, with a 4th axis rotary table and various measurement systems available as optional features.
Additional Features: Data input/output capabilities include RS-232 and memory card interfaces, with connectivity for various servo and spindle motors. A 10.4” color LCD/MDI is standard for user interaction.
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Catalog excerpts

FV Series Vertical Machining Centers-1

: Standard : Option : None Tool Kit Spindle Cooling System Work Lamp Heavy Duty Coolant Pump Pilot Lamp Coolant Through Spindle System Optical Scale Guide-way Cover (X,Y,Z) Automatic Door 4th Axis Rotary Table Safety Door Rigid Tapping (i Series std.) Foundation Bolts Chip Conveyor Circular Coolant Nozzle Screw Type Chip Conveyor Coolant Equipment System Heat Exchanger for Electrica Cabinet Oil Skimmer Coolant Gun A/C. Cooler for Electrical Cabinet Cutting Air Blast Mechanical Electrical & Operating Manuals Spindle Air Blast Chip Enclosure (Extra Guard Frame on Door and Window) Spindle Air Seal Chips Flush Coolant System Work-piece Measurement System (RENISHAW MP-10) Automatic Power Off System Oil-Mist Coolant System Tool Length Measurement System (METROL T24E-04-08) Oil-Hole Holder Function Automatic Pallet Changer(A.P.C.) CNC Controller : YEONG CHIN FANUC MXP-200i Central Lubrication System Leveling Blocks and Screws >

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FV Series Vertical Machining Centers-4

The YEONG CHIN FV-Series > High-Speed, High-Power Vertical Machining Centers are specially designed for industries that demand high precision, high productivity application such as automotive, aerospace, electronic, and job shop industries. With our unique IDD (Isolated Direct Drive) > Spindle Design and our ultra-wide, ultra-rigid internally ribbed construction, our FV-Series delivers exceptional cutting finish and accuracy. With the addition of ATC system that changes tool-to-tool in 1 second for 30# spindle, and 3.5 seconds for 40# spindle, the newly developed NR type linear motion guide ways...

 Open the catalog to page 4
FV Series Vertical Machining Centers-6

Ceramic bearings are applied on 15000rpm spindle, with features of lighter weight, low centrifugal force, high rigidity, low coefficient of heat expansion, so as to achieve better accuracy and spindle life. High horse power design, maximum output for acceleration can achieve 20kW 27HP. High torque, low inertia - form 0 to 6000rpm takes only 0.3 sec to reach. Excellent in mass drilling and tapping works. The high precision spindle bearing system, with ID. 45mm, is to match the small & precise mold making requirements. Max. rigid tapping speed: 6000rpm. > The 10000rpm spindle deploys precision...

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FV Series Vertical Machining Centers-8

Fast and reliable roller gear cam ATC allows ATC time in 1 second (for FV56T), and 3.5 secods (for FV56A/FV85A/ FV102A/FV125A), lowers the idle time and enhances the machining efficiency. The ATC units were running tested more than million times before their mass production to ensure high reliability. > Ensure the cleanness of machining environment. Optional flush coolant can be used to prove the chips disposal efficiently. Screw type chip conveyor makes the chips disposal more easily & efficiently. (FV85A / FV102A) Complete set of the Y-axis back side plate well protects the guide-way for durable...

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FV Series Vertical Machining Centers-9

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining...

 Open the catalog to page 9
FV Series Vertical Machining Centers-10

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining...

 Open the catalog to page 10
FV Series Vertical Machining Centers-11

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining...

 Open the catalog to page 11
FV Series Vertical Machining Centers-17

ItemSpecifications MXP-200i ItemSpecifications MXP-200i ItemSpecifications MXP-200i Controlled axis3 axes PositioningG00 High speed high accuracy machining modeArtificial Intelligence nano contour control (AI nano CC) Exact stopG09 Controlled axis expansion (total)Max. 4 axes Max. 5 axes Exact stop modeG61 Jerk control Simultaneously controlled axis4 axes Single direction positioningG60 Simultaneously controlled axis expansion (total)Max. 4 axes DwellG04 > Linear interpolationG01 Inch / Metric conversionG20 / G21 ItemSpecifications MXP-200i Circular interpolationG02 / G03 Least input increment0.001mm...

 Open the catalog to page 17
FV Series Vertical Machining Centers-18

ItemSpecifications MXP-200i Part program storage length1280M Number of registerable programs200pc Part program editing Extended part program editing Background editing Program protect PlaybackHardware is necessary > ItemSpecifications MXP-200i Manual Guide > ItemSpecifications MXP-200i Status display Current position display Program displayProgram name 31 characters Parameter setting and display Alarm display Alarm history display25 Operation history display Operation message history display Run hour and parts count display Actual cutting feedrate display Display of spindle speed and T code at...

 Open the catalog to page 18

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.