Catalog excerpts
Yaskawa. The Team Behind your Packaging Machine.
Open the catalog to page 1The way the world packages is changing. Are you ready? How are you addressing the change in the packaging landscape? A large CPG end-user that makes chips was challenged to meet increasing volume as a result of rising customer orders. Their process centered around focusing line workers on exclusive tasks, such as bagging, sorting and case packing. All in an effort to produce more pallets stacked with more bags of chips. As demand rose, the company continued to add more workers to the line until, finally they decided to automate. MOTIONCENTRIC SOLUTION PLCS IN PACKAGING INTRODUCED Moving to...
Open the catalog to page 2Chip packaging was done manually. Demand increased. End users added more people to keep up with demand. CASE PACKING THE FIRST WAVE OF AUTOMATION Until they had to automate, these first machines were very mechanical and had PLC control. Attention quickly turned to maintenance. In order to reduce costs, components like the PLC were standardized. VERTICAL FORM FILL & SEAL This maintenancefocus produced on average a 45-50% OEE across the CPG industry. CASE PACKER CASE PACKING CPG end users tell us they are now moving from a MAINTENANCEFOCUS to an OUTCOME-FOCUS based on standards like OEE and...
Open the catalog to page 3What is a motion-centric solution? The motion-centric difference. Motion-centric solutions are different from a PLC-based control system in the following ways: • ontain large data arrays for recipe management and higher servo C axis count which allow for machine builder innovation. • Employ higher performance through electronic camming with thousands of cam points delivering smooth motion. • Change cam profiles on the fly allowing fast and predictable changeovers. • Ethernet/IP and PackML for machine-to-machine connectivity providing communication to OEE monitoring products. Because of...
Open the catalog to page 4How did Yaskawa do it? Machine Tool Yaskawa enjoys a leadership position in the semiconductor market with a 25% market share. In a world where precision and quality are critical, we deliver. In a business where you just can't crush a boat of wafers, Yaskawa's quality and precision gives you peace of mind. We are also the top motion solution provider in machine tool with a 35% market share. Here our performance sets us apart. Machine tool OEMS turn to us to achieve mirrorlike precision surfaces and high cutting speeds. Yaskawa has gone beyond PLC control to provide motion-centric solutions...
Open the catalog to page 5Our family of products. Yaskawa America, Inc. provides Industrial Control and Automation products to markets in the Americas. Yaskawa is the world’s largest manufacturer of AC drives and motion control products, including variable speed drives, servo amplifiers, servomotors, and machine controllers. A single family of machine controllers from 1–62 axis • Based on standardized IEC61161-3 programming. • Ethernet/IP, web server, OPC server and PackML built in. Sigma 5 Servos • Yaskawa’s broad product range of servo systems includes brushless AC servo motors, digital amplifiers, linear motors,...
Open the catalog to page 6Why you should choose Yaskawa for Packaging. • achine controllers, servo systems, robots, and variable speed drives from M one automation supplier simplifies your decision making. “It’s Personal” means each • arge end user brand awareness and installed base at companies such L as PepsiCo/Frito Lay, Nestles, and Baxter Healthcare. Yaskawa associate is committed • askawa machine conversion program. Let our Packaging Team of motion Y control engineers convert existing core motion code to provide improved throughput and higher reliability. experience every time you deal • eb server built into...
Open the catalog to page 7Yaskawa America, Inc. Drives & Motion Division 2121 Norman Drive South Waukegan, IL 60085 1-800-YASKAWA (927-5292) • Local: 847-887-7000 • Fax: 1-847-887-7310 www.yaskawa.com Document BL.YAI.07 01/02/2014 • ©2014
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