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Large Capacity Sigma-5 Series Product Catalog

Large Capacity Sigma-5 Series Product Catalog
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Large Capacity Sigma-5 Series Product Catalog

Product catalog summary
Product Overview
The document is a catalog for the SGDV series of large-capacity AC Servo Drives, including servomotors, SERVOPACKs, and converters. The series is ISO9001 and ISO14001 certified, ensuring quality and environmental management.
Specifications
The catalog provides specifications for 200V and 400V class models with power capacities from 22kW to 55kW. It details servomotor and SERVOPACK designations, power supply voltage, current, and interface types.
Mechanical and Electrical Specifications
Servomotors are available in flange-mounted and foot-mounted types, with options for holding brakes and oil seals. Specifications include rated outputs, speeds, torques, and current ratings, along with mechanical structure details like allowable radial and thrust loads.
Installation and Environmental Considerations
Guidelines emphasize proper environmental conditions, such as temperature and humidity, for optimal performance. Servomotors should be used in well-ventilated, dust-free environments, with specific mounting instructions.
Performance Characteristics
Includes torque-motor speed characteristics, continuous and intermittent duty zones, overload characteristics, and maintaining effective torque within specified limits.
Additional Components and Accessories
Information on peripheral devices like noise filters, regenerative resistors, and dynamic brake units is provided, along with cable selection and system configuration for optimal performance.
Compliance and Warranty
Products comply with international standards, and warranty information is included to ensure customer satisfaction and product reliability.
Specifications
  • I/O Signal: Encoder output pulses with line driver output for phases A, B, and C. Sequence input includes 7 channels for various functions, and sequence output includes 3 channels for functions like positioning completion.
  • MECHATROLINK Communications: Supports MECHATROLINK-II and III protocols with specified transmission speeds and cycles.
  • Power Supply Capacities and Power Losses: Detailed tables provide power supply capacities, output currents, and power losses for different SERVOPACK models.
Procedures and Standards
  • Operating Conditions: Ambient temperature range is 0 to +55˚C, with storage conditions from −20 to +85˚C. Humidity should be 90%RH or less without freezing or condensation.
  • Protection and Safety: Includes overcurrent, overvoltage, and overload protection, complying with standards like EN954 category 3 and IEC61508 SIL2.
  • Mounting and Dimensions: Provides detailed dimensional drawings and mounting hole diagrams for various SERVOPACK models.
Performance and Communication
  • Control Method: IGBT PWM control with sine-wave driven feedback. Speed control range is 1:5000 with specific speed regulation tolerances.
  • Communications Interface: RS-422A and USB interfaces for digital operators and personal computers, supporting SigmaWin+ software.
Recommendations
  • Ensure operating conditions are met to avoid damage or malfunction.
  • Use recommended external components like dynamic brake units and regenerative resistors for optimal performance.
  • Perform risk assessments to confirm safety requirements are fulfilled before using specific functions.
Specifications and Models
Specifications for holding brake power supply units include models LPSE-2H01-E for 200 V input and LPDE-1H01-E for 100 V input, with a rated output voltage of 90 VDC and a maximum output current of 1.0 A.
Procedures and Recommendations
Switch the holding brake’s power supply on the AC side to reduce brake operation time. Install a surge absorber when switching on the DC side to prevent damage from surge voltage.
Surge Absorbers and Diodes
Select appropriate surge absorbers and diodes based on the power voltage and current of the brake. Surge absorbers do not have polarity, while diodes do.
Regenerative Resistor
Regenerative resistors absorb regenerative power from servomotors. Guidelines for using Yaskawa and other manufacturers' resistors are provided, emphasizing avoiding negative load operations.
Installation Standards
Standards for regenerative resistors and dynamic brake units include required clearances for cooling and external dimensions for various models.
Dynamic Brake Unit
Dynamic brake units process dynamic braking energy. Selection criteria and specifications for Yaskawa models and recommendations for other manufacturers are provided.
Connections
  • Using a Dynamic Brake Unit from Yaskawa: Integrated dynamic brake contactor with specific parameter settings in the SERVOPACK.
  • Using a Dynamic Brake Unit from Another Company: Requires an NO relay and power supply for NC contactors with coil current ≥ 300 mA.
Servomotor Capacity Selection Examples
  • Speed Control: Use SigmaJunmaSize+ for capacity selection, considering load speed, gear ratio, and mechanical efficiency.
  • Position Control: Focus on positioning accuracy and torque requirements, ensuring servomotor specifications and verification steps are met.
Regenerative Resistor Capacity Selection
  • Allowable Frequency Calculation: Based on servomotor and load inertia.
  • Regenerative Energy Calculation: Includes calculating rotational energy, load loss energy, and energy absorbed by the SERVOPACK.
Specifications and Diagrams
Diagrams illustrate the relationship between input power supply voltage and absorbable energy for different SERVOPACK and converter models.
Servomotor Winding Resistance Loss
Diagrams show the relationship between generated torque and winding resistance loss for various SGMVV servomotor models.
International Standards Compliance
The SERVOPACK SGDV series complies with UL Standards, CE Mark, KC Mark, RoHS Directives, and Safety Standards. The SGMVV servomotors comply with UL Standards, CE Mark, and RoHS Directives.
Contact Information
Yaskawa America, Inc. provides contact details for their Drives & Motion Division, emphasizing their commitment to customer service and quality.
Company Commitment
Yaskawa emphasizes a personal commitment to customer satisfaction, highlighting their dedication to training, customer treatment, and product quality.
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Catalog excerpts

Large Capacity Sigma-5 Series Product Catalog-1

QUALITY SYSTEM AC Servo Drives Large Capacity Series Product Catalog ENVIRONMENTAL SYSTEM

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Large Capacity Sigma-5 Series Product Catalog-2

Series Model Designation SGMVV - 2 B A D B 2 N Options N : Without options 1 : With dust seal S : With oil seal B : With holding brake (90 VDC) : With holding brake (24 VDC) : With holding brake (90 VDC) and oil seal : With holding brake (24 VDC) and oil seal : With holding brake (90 VDC) and dust seal : With holding brake (24 VDC) and dust seal Main Mechanical Structure 2 : Flange type, straight shaft end without key and no tap 6 : Flange type, straight shaft end with key and tap K : Foot-mounted type, straight shaft end without key and no tap L : Foot-mounted type, straight shaft end with key...

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Large Capacity Sigma-5 Series Product Catalog-3

MECHATROLINK-III Communications Reference Ratings/Specifications/Power Supply Capacities and Power Losses Ratings/Specifications/Power Supply Capacities and Power Losses Ratings/Specifications/Power Supply Capacities and Power Losses Ratings and Specifications Precautions on Servomotor Installation Mechanical Specifications Holding Brake Delay Time External Dimensions Units: mm External Dimensions Units: mm Analog Voltage/Pulse Train Reference MECHATROLINK-II Communications Reference Ratings and Specifications External Dimensions Units: mm Selecting Cables System Configuration Selecting Cables...

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Large Capacity Sigma-5 Series Product Catalog-4

Ratings and Specifications Thermal Class: F Withstand Voltage: 1500 VAC for one minute (200-V class) 1800 VAC for one minute (400-V class) Enclosure: otally enclosed, separately cooled, IP44 T (except for shaft opening) Ambient Humidity: 20% to 80% (no condensation) Rotation Direction: Counterclockwise (CCW) with forward run reference when viewed from the load side Time Rating: Continuous Vibration Class: V15 Insulation Resistance: 500 VDC, 10 MΩ min. Ambient Temperature: 0 to 40˚C Excitation: Permanent magnet Mounting: Flange-mounted Foot-mounted 200-V Class Servomotor Model: SGMVVRated Output*...

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Large Capacity Sigma-5 Series Product Catalog-5

: Intermittent Duty Zone : Continuous Duty Zone Notes: 1 When the effective torque is within the rated torque, the servomotor can be used within the intermittent duty zone. 2 hen the main circuit cable length exceeds 20 m, note that the intermittent duty zone of the Torque-Motor Speed Characteristics will shrink as the W line-to-line voltage drops. 1Holding Brake Electrical Specifications Servomotor Model Rated Speed Rated Output Holding Brake Specifications Rated Voltage 24 VDC Rated Current Rated Current Notes: 1 The holding brake is only used to hold the load and cannot be used to stop the...

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Large Capacity Sigma-5 Series Product Catalog-6

Ratings and Specifications 1Overload Characteristics The overload detection level is set under hot start conditions at a servomotor ambient temperature of 40° C. Motors with Rated Speed of 1,500 RPM Motors with Rated Speed of 800 RPM 120 140 160 180 200 220 Torque reference (percent of rated torque) (%) 120 140 160 180 200 Torque reference (percent of rated torque) (%) Note: verload characteristics shown above do not guarantee continuous duty of 100% or more output. O Use a servomotor with effective torque within the continuous duty zone of Torque-Motor Speed Characteristics . 1Allowable Load...

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Large Capacity Sigma-5 Series Product Catalog-7

Precautions on Servomotor Installation The service life of the servomotor will be shortened or unexpected problems will occur if the servomotor is installed incorrectly or in an inappropriate location. Always observe the following installation instructions. CAUTION • o not connect the servomotor directly to a commercial power line. This will damage the servomotor. D The servomotor cannot operate without the proper SERVOPACK. (1) Installation Environment Items Ambient Temperature Ambient Humidity Installation Site •Free of corrosive or explosive gases. •Well-ventilated and free of dust and moisture....

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Large Capacity Sigma-5 Series Product Catalog-8

Precautions on Servomotor Installation (4) Alignment Align the shaft of the servomotor with the shaft of the equipment, and then couple the shafts. 1 Install the servomotor so that alignment accuracy falls within the following range. Vibration that will damage the bearings and encoders if the shafts are not properly aligned. Alignment Accuracy *: Measure this distance at four different positions on the circumference. The difference between the maximum and minimum measurements must be 0.03 mm or less. Note: Turn together with coupling. 2 o not allow any direct impact to the shafts when installing...

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Large Capacity Sigma-5 Series Product Catalog-9

Mechanical Specifications 1Mechanical Tolerance T.I.R. (Total lndicator Reading) Servomotors The following figure shows tolerances for the servomotor’ output shaft and installation area. For more details on tolerances, refer s to the external dimensions of the individual servomotor. Perpendicularity between the flange face and output shaft (flange-mounted servomotors only) 0.05 A Run-out at the end of the shaft 0.03 Mating concentricity of the flange O.D. (flange-mounted servomotors only) 0.05 Dia. A 1Direction of Servomotor Rotation Positive rotation of the servomotor is counterclockwise when...

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Large Capacity Sigma-5 Series Product Catalog-10

Holding Brake Delay Time Holding brakes have motion delay time that varies depending on when the brake is open and when the brake is operating. The following table shows the brake delay time of each servomotor. Make sure the holding brake delay time is correct for your servomotor. 3Example, switching the holding brakes on the DC side Main Circuit Power Servomotor Model Rated Speed Supply Voltage Brake Open Time Brake Operation Time 4ED D * : An SGMVV-4ED D servomotor is not available in a model with a holding brake.

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Large Capacity Sigma-5 Series Product Catalog-11

External Dimensions Fan-end Connector Encoder-end Connector 1Flange-mounted Servomotors without Holding Brakes For the specifications of the other shaft ends, refer to page 19. Approx. Mass kg Note: Models with oil seals are of the same configuration. For the specifications of the other shaft ends, refer to page 19. Servomotor Model SGMVV- Fan-end Connector Encoder-end Connector Note: Models with oil seals are of the same configuration. • Cable Specifications for Encoder-end Connector M A B N L C P T K D S R J E H F G •Cable Specifications for Fan-end Connector Receptacle: 97F3102E20-29P L-shaped...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.