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iQpump Family Catalog

iQpump Family Catalog
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iQpump Family Catalog

Product catalog summary
Overview of iQpump Family
The iQpump family by Yaskawa is UL approved for both single-phase and three-phase AC input voltage. It offers intelligent pump drives across various voltage classes and horsepower ratings, ensuring comprehensive pump and motor protection with ease of setup and diagnostics.
Specifications
  • 200-240V Single Phase: 1 to 5 HP
  • 200-240V Three Phase: 3/4 to 175 HP
  • 380-480V Three Phase: 1 to 1000 HP
  • 500-600V Three Phase: 2 to 250 HP
Product Features
The iQpump drives automatically adjust pump operating conditions to meet system demands, ensuring energy efficiency and reduced life cycle costs. They include pump-specific software for applications like constant pressure, flow, geothermal, and multiple pump booster systems.
System Benefits
  • Improved process control and system reliability by matching pump output to process requirements.
  • Reduced total system cost by eliminating unnecessary components like sensors and jockey pumps.
  • Energy savings of 20 to 50% by adjusting pump speed to match flow/pressure requirements.
  • Ease of installation and setup with intuitive pump terminology and application presets.
  • Reduced mechanical stress and damage to pumps through soft-start and soft-stop capabilities.
Protection and Fault Management
The iQpump provides comprehensive protection with alarms and faults displayed in clear text, including over/under voltage protection, phase imbalance, short circuit, and motor overload protection.
Environmental and Technical Training
Yaskawa emphasizes sustainability and offers technical training through standard and customized courses, including hands-on activities and e-learning modules.
Product Qualification and Testing
Yaskawa conducts rigorous testing of its products, including extreme temperature/humidity, vibration, and electrical insulation stress tests, ensuring high reliability and performance.
Package Options
iQpump packages are available in various NEMA ratings, including NEMA 1, 12, and 3R, suitable for different environmental conditions and installation requirements.
Conclusion
The iQpump family offers a comprehensive solution for pump control needs, providing advanced features, energy efficiency, and robust protection, making it a reliable choice for various applications.
Key Features
  • Pre-Charge Control: Gradually fills pipelines to prevent water hammer and extend system life.
  • Constant Pressure Control: Maintains constant pressure while monitoring water levels, adjusting pump speed as needed.
  • Secondary Transducer Backup: Provides redundancy by automatically switching to a backup transducer if the main one fails.
  • Drive to Drive Multiplexing: Allows multiple drives to operate as a coordinated system, reducing costs and enhancing system efficiency.
Software Features
  • Pump Alternation: Ensures even wear by alternating pump usage.
  • Pump and Drive Redundancy: Maintains operation even if a pump or drive fails.
  • Transducer Feedback Redundancy: Uses multiple transducers for reliable system operation.
  • Jockey Pump Control: Manages pressure booster systems efficiently.
  • Lag Pump Lead Speed Follower Mode: Synchronizes pump speeds for better efficiency.
Application Notes
  • Inlet Suction Control: Monitors and adjusts suction pressure to maintain system efficiency.
  • Speed Reduction After Lag Pump Staging: Reduces shock loading by controlling pump speed.
  • Setpoint Boost After De-staging: Increases pressure setpoint to stabilize system pressure.
  • Flow Meter Data Logging: Tracks and logs system flow for reporting and efficiency monitoring.
Hardware and Software Comparison
The document compares iQpump Micro and iQpump1000 models, detailing differences in voltage range, input/output capabilities, and communication options. The iQpump1000 offers more advanced features and higher capacity compared to the iQpump Micro.
Specifications
The document includes detailed specifications for various iQpump models, including dimensions, voltage classes, and capacity ratings. It provides guidance on selecting the appropriate model based on system requirements.
Procedures
The document outlines two sizing methods for applications: Method A for continuous full power and Method B for applications requiring no more than 87% motor power. These methods are crucial for selecting the appropriate drive based on the application's power requirements.
Norms and Standards
The document specifies enclosure types and environmental specifications, such as IP00 (Protected Chassis) and NEMA Type 1, ensuring compliance with industry standards for protection and environmental conditions.
Recommendations
For applications requiring more than 87% motor power, the document recommends using single-phase sizing method A. For applications with lower power requirements, method B is suggested.
Key Data from Tables
The tables provide a comprehensive list of models with their electrical and physical specifications, including rated current, maximum capacity, and dimensions. This data is essential for selecting the right model based on specific application needs.
Company Commitment
Yaskawa emphasizes its commitment to quality, customer service, and timely delivery. The company highlights its focus on customer relationships, distributor partnerships, and employee training to ensure high-quality products and services.
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Catalog excerpts

iQpump Family Catalog-1

Intelligent Pump Drive 200-240V Single Phase: 1 to 5 HP 200-240V Three Phase: 3/4 to 175 HP 380-480V Three Phase: 1 to 1000 HP 500-600V Three Phase: 2 to 250 HP iQpump family is UL approved for single-phase and three-phase AC input voltage

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iQpump Family Catalog-2

iQpump Family Yaskawa’s family of iQpump® drives offers a wide variety of package options and the most advanced comprehensive pump and motor protection in the industry, while still maintaining ease of setup and diagnostics designed for pump operators and service technicians. Our integrated pump specific software allows for a wide range of pumping applications from constant pressure, flow, geothermal, multiple pump booster systems to wet well lift stations and many others. As process variables change, iQpump automatically adjusts pump operating conditions to meet system demand, while maintaining...

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iQpump Family Catalog-3

System Benefits Improved Process Control and System Reliability By matching pump output flow or pressure directly to the process requirements, applications can be fine tuned more rapidly by iQpump than by other control forms. Any reduction in speed achieved by using iQpump has major benefits in reducing pump wear, particularly in bearings and seals. Reduce Total System Cost Energy Savings Example Energy consumption follows the affinity laws, which means flow is proportional to speed, pressure is proportional to the square of speed, and horsepower is proportional to the cube of speed. Example:...

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iQpump Family Catalog-4

Page Titlewith Pump Operators in Mind Designed Designed with the user in mind, iQpump uses intuitive pump related terminology, with simple process control selection of engineering units such as PSI, GPM, feet, metric, temperature, inches of mercury, and many other process control units. Pump Specific Hand-Off-Auto (HOA) Operator System Pressure Setpoint Control Operation Status: Drive being controlled via keypad operation or by external run command. Pump Motor Output Frequency Real Time Clock iQpump is supported with a real time clock that will log the last 10 fault events with a date and time...

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iQpump Family Catalog-5

Protection Pump Fault and Alarms iQpump provides a comprehensive set of pump related alarms and faults. Faults are displayed on the keypad in clear text to eliminate confusion (the following is just a sample): • • • Over Cycling • Transducer Feedback Lost • Set Point Not Met • (Broken Pipe Detection) No Flow • Over Torque • Low and High Feedback • Detection Pumping Over Cycle Protection Loss of Prime/Dry Run Pump Cavitation Protection Input Phase Loss Over Temperature Phase Imbalance Heatsink Fan Failure Ground Fault Broken Shaft Motor Overload Minimum Speed iQpump Drive Protection • Over / Under...

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iQpump Family Catalog-6

Environmental Considerations Page Title Yaskawa maintains a corporate commitment to sustainability goals with an emphasis on the following environmental guidelines Yaskawa Advantages Technical Training Both standard and customized courses are available with hands-on activities and demonstrations. Instruction is offered at Yaskawa locations as well as traveling road shows, and is supplemented by live web classes and e-Learning modules / videos to provide the right level of training to fit your needs. Trainers are degreed engineers with extensive industry experience. Restriction of Hazardous Substances...

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iQpump Family Catalog-7

Packages for any Environment NEMA 1 Packages for iQpump1000 Yaskawa offers a standard NEMA 1 (UL Type 1) package for iQpump and configured units. All units are UL rated, with the configured packages built to UL 508A (Industrial Control Panel) standards. Installation, setup, service, and quick delivery have all been considered in these package designs. NEMA 12 Packages for iQpump1000 iQpump configured packages are available with a NEMA 12 (UL Type 12) enclosure option. Fans, when required, are provided with Type 12 rated filters to maintain a Type 12 rating on the enclosure. Standard Construction...

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iQpump Family Catalog-8

Simplex Pump System QPUMFMicrcT iQpUMPjppo The most common applications are simplex (single pump) constant pressure and pump down level control. The iQpump is an easy investment choice with preset application macros, dedicated pump control features, and pump system protection. Examples of Simplex Systems Power Input Pleasure LeeOba;k CConslanl Pucssuro ro SySiernl LkqjLdrJ Leve! Sensor) ► Sleep Mode Minimum Flow Protection ► Submersible Motor Thrust Bearing Control ► Automatic System Restart Feedback Detection ► Impeller Anti-jam Protection ► Power Loss Utility Start Delay Timer ► Loss of Prime...

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iQpump Family Catalog-9

Software Features Sleep Mode Minimum Flow Protection Protects and shuts down the pump at low speeds or in low flow conditions. No Flow / Deadhead Protection Detects changes in pressure and flow when the system has been closed off via mechanical valves or restrictions. If a system is not protected from this condition, the water within the pump can vaporize, building up excessive heat that can damage the pump and the discharge piping. Submersible Motor Thrust Bearing Control Protects the bearings of submersible pump motors by ensuring proper start-up speeds and times. Automatic System Restart Programmable...

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iQpump Family Catalog-10

iQpump Drive to Drive Multiplexing I iUpuMQijcro | iQpujjgrao iQpump has enhanced software not available in standard variable frequency drives, allowing for multiple drives to operate as a coordinated system. This allows pump system engineers the ability to add more modular pump systems together (Duplex, Triplex, etc.) to meet customer specifications and minimize cost by eliminating external control via PLC's and HMI's. Pcuiar Input Suttiofi Pressure FuadUack (O^iurial) Press!, re Feed riac^ Mi nlmuin of a one tra nHJuce < reqiHnerl for iyitem apt raHon ' Pressure Transducer for iOpum p 10f>0...

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iQpump Family Catalog-11

;oftware Features Pump Alternation Whether it's a duplex or a quadplex system, the pumps will be exercised evenly to ensure that they receive equal run times, thereby increasing the life cycle of the pumps and motors. Pump and Drive Redundancy If a drive or pump fails during operation or is taken out of service for maintenance, the remaining pumps continue to operate. The other drives on the network will automatically recognize when the drive and pump are restored to active healthy status and put them back into the pump rotation. Transducer Feedback Redundancy Systems can be configured using...

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All Yaskawa America, Inc. - Drives & Motion Division catalogs and technical brochures

  1. U1000

    17  Pages

  2. MV1000NEMA 3R

    5  Pages

  3. MV1000

    13  Pages

  4. SG400

    2  Pages

  5. GP7 AND GP8

    2  Pages

  6. SIGMA TRAC II

    9  Pages

  7. R1000

    11  Pages

  8. iQPUMP AC DRIVE

    13  Pages

  9. FP605

    15  Pages

  10. iQrise

    2  Pages

  11. HV600

    19  Pages

  12. D1000

    2  Pages

  13. GA500

    9  Pages

  14. Sigma SD

    60  Pages

  15. GA800

    2  Pages

  16. L1000A

    2  Pages

  17. Deming Award

    2  Pages

  18. Z1000 Bypass

    2  Pages

  19. MP3200iec

    2  Pages

  20. P1000 Catalog

    52  Pages

  21. SGMMV

    20  Pages

  22. Bestact

    64  Pages

  23. A1000 Catalog

    58  Pages

  24. YASNAC 3000G

    203  Pages

  25. YASNAG 2000G

    58  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.