ROBOT VISION iVY2

ROBOT VISION iVY2
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ROBOT VISION iVY2

Product catalog summary
Overview: The iVY2 System is an advanced robot vision system designed for ease of use and enhanced performance. It features quick setup, auto-calibration, and supports high-speed operations with conveyor tracking, making it suitable for various industrial applications.
Specifications: The system supports up to five million pixels, accommodating a wide range of workpieces. It includes features such as auto-calibration, easy workpiece registration, and the ability to handle up to 254 registered types. The system supports multiple camera resolutions from 300,000 to 5,000,000 pixels and is compatible with moving cameras.
Procedures: The setup process is streamlined into three steps for image acquisition and registration. Auto-calibration is user-friendly, and the system integrates seamlessly with peripheral equipment.
Performance: The iVY2 System enhances throughput to 100 cycles per minute (CPM) with conveyor tracking and offers approximately double the search speed compared to previous models. It maintains high-precision searches even in low light conditions.
Applications: Suitable for industries such as electronics, food, and automotive, the system can be used for tasks like labeling, sealant application, and screw attachment detection.
Recommendations: The document recommends using Yamaha's lineup of robots for optimal performance and provides preparatory evaluation and advice. It emphasizes the importance of selecting the appropriate camera, lens, and lighting settings.
Additional Features: The system includes a dedicated robot language for vision, facilitates easy inter-operation with peripheral equipment, and supports multiple robots to enhance production efficiency.
Technical Specifications: The iVY2 System integrates with the RCX340 robot controller and supports various robot types, including articulated, single-axis, Cartesian, SCARA, and pick & place robots. It offers a range of lenses with different focal lengths and megapixel support, suitable for camera resolutions from 300,000 to 5,000,000 pixels.
Lens Characteristics: Detailed tables provide information on angle-of-view sizes, working distances, optical magnification, and field of view for different lenses, both with and without close-up rings.
Accessories and Options: Standard accessories include the iVY2 unit, camera trigger input cable connector, and support software for PC. Optional components feature CCD and CMOS cameras, close-up rings, lighting control boards, tracking boards, and various connectivity cables.
Software and Environment: The iVY2 Studio software supports the system, enabling part type registration and monitoring during robot operation. It is compatible with Windows operating systems and requires specific hardware specifications for optimal performance.
Additional Information: Instruction manuals and further details are available on Yamaha's official website.
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Catalog excerpts

ROBOT VISION iVY2-1

Integrated Robot Vision System with "plug-and-play" simplicity Basic specifications have been dramatically enhanced while retaining the current iVY system's ease of use. Setup is completed as little as eight minutes after power-on. Auto-calibration makes setup easy. Sophistication With up to five million pixels, a variety of workpieces can be supported. Improve throughput to 100 CPM with conveyor tracking. Comprehensive support covers everything from camera image acquisition to the operation of the gripper and robot. With support that only the robot manufacturer can provide, you can relax.

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ROBOT VISION iVY2-2

Basic specifications have been dramatically enhanced while retaining the current iVY system's ease of use. Camera million pixels Megapixel camera support Number of registered types Shorter search time Longer cables usable With capture: 30–40% less Search only: approximately 50% less Monitor output is provided Enables operating status to be monitored without a PC Note. Time depends on the workpiece. iVY2 System configuration illustration Programming box PBX Monitor iVY2 unit Software iVY2 Studio Photoelectric or proximity sensor, etc. Robot Tracking board (when installed in option slot 4) * The...

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ROBOT VISION iVY2-3

Product Lineup Auto-calibration Easily complete high-precision calibration just by following a wizard! Even if equipment becomes misaligned, execute auto-calibration and resume operation. Register the desired fiducial mark Select the camera mounting method Fixed downward Can be mounted on moving part Fixed upward Execute auto-calibration STEP 3 Align fiducial mark position If camera is movable, move the robot Fiducial mark If camera is fixed, attach fiducial mark to robot, and move it Easy workpiece registration From image acquisition, registration takes just three steps. Capture images. Put...

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ROBOT VISION iVY2-4

Register the desired fiducial mark Select the camera mounting method Fixed upward Fixed downward Can be mounted on moving part Execute auto-calibration STEP 3 Align fiducial mark position If camera is movable, move the robot Fiducial mark If camera is fixed, attach fiducial mark to robot, and move it Camera No need to create a coordinate conversion program. Dedicated robot language for vision is provided. General robot vision MOVE P, P9 OFF LINE SEND (* *) TO CMU SEND CMU TO P10 ON LINE MOVE P, P10 iVY2 system MOVE P, P9 VSEARCH 1,2,0 P10=VGETPOS(0) MOVE P, P10 Communication with image processing...

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ROBOT VISION iVY2-5

Product Lineup Conveyor tracking Conveyor tracking reaches Ideal for high-speed packaging arrangement high-speed transport of multiple types of items such as pharmaceuticals, cosmetics, and food products. The vision camera detects the position and orientation of parts moving on the conveyor, and the robot picks them up. Executed using Unify movement multiple operation commands commands Can be executed with a single command Unify the move up command, follow workpiece command, move down command Multiple operating takt required Move down while following the workpiece Move while following the workpiece...

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ROBOT VISION iVY2-6

Approximately double the search speed (compared to previous model) Even a large number of workpieces can be detected at high speed. The search speed is approximately double that of the previous model. This can be used for a wide variety of applications, including molded plastic parts or food items. Sample workpiece ➊ Connector-shaped workpiece Support for five-megapixel cameras (Choose from 300,000 pixel, 1.3 megapixel, and 2 megapixel, and 5 megapixel) ● Stable workpiece detection ● Decreased number of search detections Detailed edge detection is possible even if workpieces are touching each...

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ROBOT VISION iVY2-7

Product Lineup Preparatory evaluation and advice give you peace of mind We borrow the workpiece from you, evaluate it, and submit an evaluation report. In addition, we draw on our wealth of experience and evaluation results to provide advice and training regarding selection and installation of robots and peripheral equipment. Preliminary evaluation Preliminary evaluation Advice (evaluation report is submitted) Advice (evaluation report is submitted) Robot training Follow-up after delivery Robot training ■ Evaluation conditions (example) Advice regarding camera, lens, and lighting settings Background:...

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ROBOT VISION iVY2-8

ROBOT VISION iVY2 System Applicable controllers ► RCX340 • Robot with image processing functions Integrated Robot Vision System with “plug-and-play” simplicity. Basic specifications have been dramatically enhanced while retaining the current iVY system's ease of use. ■ Basic specifications • Robot vision basic specifications Item

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ROBOT VISION iVY2-9

Articulated robots Instruction manuals can be downloaded from our company website. Please use the following for more detailed information. http://global.yamaha-motor.com/business/robot/ Linear conveyor modules ■ System configuration illustration Compact single-axis robots iVY2 unit Software iVY2 Studio Single-axis robots Photoelectric or proximity sensor, etc. Cartesian robots * The illustration left shows an example system with the tracking board and an iVY2 unit (when the lighting control board option is selected). * Connections to the STD.DIO, ACIN, and SAFETY connectors are not shown in the...

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ROBOT VISION iVY2-10

Articulated robots iVY2 System ■ Dimensional outlines Linear conveyor modules 4-M4 depth 4 (Top and bottom sides) Compact single-axis robots Tripod depth 5 (Top and bottom sides) Single-axis robots 8mm lens (megapixel support) 12mm lens (megapixel support) 29.5 25mm lens (megapixel support) 36 Robot controller iVY2 Option Pulse string driver Robot positioner 16mm lens (megapixel support) CONTROLLER INFORMATION Pick & place robots SCARA robots Cartesian robots Linear motor single-axi

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ROBOT VISION iVY2-11

Articulated robots Instruction manuals can be downloaded from our company website. Please use the following for more detailed information. http://global.yamaha-motor.com/business/robot/ Compact single-axis robots Angle-of-view (degrees) 8mm 12mm 16mm 25mm 8mm (megapixel support) 12mm (megapixel support) 16mm (megapixel support) 25mm (megapixel support) Linear conveyor modules Single-axis robots Note. This table shows the angle-of-view for Yamaha’s standard lenses. If the angle-of-view is greater, there might be more distortion at the edge of the image. ■ Angle-of-view size, WD, and magnification...

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