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Linear Conveyor Module LCM100

Linear Conveyor Module LCM100

Linear Conveyor Module LCM100

Product catalog summary
Overview: This document provides comprehensive details on Yamaha's Linear Conveyor Module (LCM100) and Belt Module systems, designed to enhance production line efficiency with high-speed, accurate, and flexible transport solutions.
Specifications: The LCM100 offers a maximum speed of 3000 mm/sec, a payload capacity of 15 kg, and a repeat positioning accuracy of +/-0.015 mm. It supports up to 16 sliders and modules with a total length of 10240 mm. The Belt Module features a maximum speed of 560 mm/sec and a payload of 14 kg, powered by a DC 24V supply.
Key Features: These modules are engineered for high-speed, high-accuracy transfers with smooth deceleration and stopping capabilities. They reduce transport line space, lower running costs, and offer excellent maintainability. The modular structure allows for flexible configurations and easy expansion.
Operational Benefits: The LCM100 reduces transfer time by 30% compared to conventional conveyors, increasing yield by approximately 50%. It enables direct positioning and work on the slider, minimizing equipment size and operational time, thus improving throughput and tact time.
System Configuration: The system can be configured with various modules, including horizontal and vertical circulation mechanisms, optimizing line length and process flow. It supports easy maintenance and quick recovery by replacing sliders with standardized parts, reducing downtime.
Additional Features: The system includes a programming box for easy operation and parameter setting, with optional sensors for enhanced functionality. It allows for easy integration and control without complex programming, reducing design and production labor.
Module Connection and Installation: Requirements for connecting modules using connection blocks and fastening bolts are outlined. The number of blocks needed depends on the number of modules, with specific models and part numbers provided for different configurations.
Robot Cables and Linear Modules: Robot cables are necessary for each module, with specific models and lengths detailed for different linear modules, including LCM100-4M, LCM100-3M, and LCM100-2MT.
Controller and Connector Specifications: The LCC140 controller requires specific parts and connectors, with details on power, safety, and dummy connectors. Information on wired and non-wired connector models is also provided.
RFID Systems: RFID systems from BALLUFF GmbH and OMRON are mentioned, with a note on system usability variability by country. Contact with YAMAHA is recommended before selection.
Maintenance Parts and Software: Details on maintenance parts such as robot cables, lithium batteries, and replacement filters are provided. The POPCOM+ software is discussed, including system requirements and supported operating systems.
Installation and Operational Notes: Notes on installation include the use of M6 hex socket head bolts, slider stop inhibited areas, and the necessity of mechanical stoppers. The importance of selecting appropriate rail lengths and installing rail support parts to prevent deflection is emphasized.
Technical Specifications and Load Tolerances: Technical specifications for linear and belt modules are detailed, including dimensions, stroke variations, and insertion/ejection rail lengths. Load tolerances for sliders are provided, with specific values for different payloads and distances.
Controller Features: The LCC140 controller features program operation, a user-friendly interface based on the SR1 controller, a controller-linking function for multiple modules, and a position correction function using RFID to improve stopping accuracy.
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Catalog excerpts

Linear Conveyor Module LCM100-1

Basic specifications of linear conveyor module Basic specifications of belt module ^YAMAHA Model Note 1. Repeated positioning accuracy when positioning in the same direction (pulsating). Note 2. Positioning accuracy in the pulsating when using the position correction function with the RFID. Note 3. Weight per single slider. Note 4. When used together with the belt module, the max. payload becomes 14 kg since the parts dedicated Feel the action. From "flow" to "move" Efficient transfer processes for increased profitability to the belt are attached to the slider. YoujjJB Yamaha Robot Official Channel Animated video for your better understanding LCM 100 Promotion Video https://www.youtube.com/watch?v=QLx1Rxuqpm8 Check out the actual move in the video. Yamaha PAS Speedometer Assembly Line https://www.youtube.com/watch?v=1_-wU6R-JXg The slider insertion/ejection function in use Examples of using the traverser for transport https://www.youtube.com/watch?v=uQlebbGyK08 0 Specifications and appearance are subject to change without prior notice. YAMAHA YAMAHA MOTOR CO., LTD. Robotics Operations FA Section 127 Toyooka, Kita-ku, Hamamatsu, Shizuoka 433-8103, Japan Tel. +81-53-525-8350 Fax. +81-53-525-8378 URL https://global.yamaha-motor.com/business/robot/ E-mail [email protected] Improved tact time Increased throughput Excellent maintainability Reduced transport line space Flexible line configurations Shorter start-up time Lower running costs Long service life

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Linear Conveyor Module LCM100-2

From "flow" to "move" Linear Conveyor Module Linear Conveyor Module LCM100 Constructing high-speed throughput lines. Improved tact time Excellent maintainability Reduced transport line space Flexible line configurations In a conventional production line: Increased throughput Shorter start-up time Lower running costs Long service life High-speed movement ● Tact time was close to the limit ● Unit changes were cumbersome ■ High-speed and high-accuracy transfer ● Max. speed: 3000 mm/sec. ● Max. acceleration: 2G ● Max. load mass: 15 kg ● Repeated positioning accuracy: +/-0.015 mm (standalone slider)...

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Linear Conveyor Module LCM100-3

A modular structure that allows the connection of modules Linear Conveyor Module The length of the transfer line can be adjusted freely by adding modules. Improved tact time Excellent maintainability Reduced transport line space Flexible line configurations Save equipment space. Increased throughput Shorter start-up time Lower running costs Long service life Significant reduction of start-up time ● Since the movement direction can be changed, the same processes are made common. This makes the equipment compact and results in cost reduction. ● Just connect modules for easy construction of a transfer...

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Linear Conveyor Module LCM100-4

An expanding, next-generation transport system Flexible set-up of the slider's acceleration/deceleration, forward/backward movement, positioning, and other actions. The variety of possible line structures has been greatly expanded to supersede conventional models. Linear Conveyor Module Improved tact time Increased throughput Excellent maintainability Reduced transport line space Flexible line configurations Shorter start-up time Lower running costs Long service life Linear module ■ Easier to design and implement • LCM100-2MT, a module for circulation, is available to insert or eject a slider...

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Linear Conveyor Module LCM100-5

Create a new transfer environment. Linear Conveyor Module Loss-free transport that was not possible with conventional conveyors can be achieved with LCM100. Reduce losses while increasing profitability. Improved tact time Increased throughput Excellent maintainability Reduced transport line space Flexible line configurations Shorter start-up time Lower running costs Long service life ■ System configuration diagram (when 3 sliders are connected) Optimal for small batch production of various product types ● No need for mechanical stoppers or sensors. Change layout easily. The module is standardized...

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Linear Conveyor Module LCM100-6

LCM100/LCC140 Accessory parts ® Module ® Termination module (L side) © Robot cable © Insertion/ejection rail © Slider ® Module connection block (with fastening bolts) @ Termination module (R side) © Module connection cable Robot cable for linear module Slider Linear conveyor module Parts for line configuration LINK cable Terminator connector Dust cover (for LINK connector) ([Number of modules] - 1) cables per line are required. When connecting modules, two connectors per line are required. This dust cover is attached to the insertion port, into which the LINK cable terminator connector is not...

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Linear Conveyor Module LCM100-7

External view Linear conveyor module LCM100-4M/3M Linear conveyor module (640mm/480mm) + 0.012 (Number of 4M modules x 640 + number of 3M modules x 480) 6-ф8 through-hole (Note 2): 1 module Insertion/ejection rail length selection table Stroke variations 4M 3M 100: Sensor option L initial position (Note 2) 320: Sensor option C initial position (Note 2) 540: Sensor option R initial position (Note 2) 688: Slider operable range Number of 4M modules x 640 + number of 3M modules x 480 (420: Minimum distance between sliders) Note 1. All sliders and modules have the same dimensions. Note 2. Use M6 hex...

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Linear Conveyor Module LCM100-8

External view Linear module slider Static tolerable load of slider Linear conveyor module Belt module slider Static loads shown below are tolerable as references when performing the screw tightening, part assembly, or light press-fitting on the slider. Note. The loads shown above are tolerable loads at a position "A"mm away from the center of the guide rail. Ordering method Linear module The above shows "one module + one controller" ordering method. When connecting modules, please separately inform the number of necessary modules. Linear module controller LCC140 f-\ Program operation The LCC140...

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