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The difference between vertical roller mill and ball mill

The difference between vertical roller mill and ball mill

The difference between vertical roller mill and ball mill

Product catalog summary
Introduction
This document compares the vertical roller mill and the ball mill, focusing on their structures, processes, and operational features.

Ball Mill Specifications
The ball mill consists of a horizontal cylinder, a hollow shaft for feeding and discharging, and a grinding head. The cylinder is made of steel and contains a steel lining plate and steel balls of various diameters.

Vertical Roller Mill Specifications
The CHAENG GRM vertical roller mill includes components such as a separator, grinding roller, rocker arm, grinding disc, and a hydraulic pressure device, among others.

Ball Mill Process Features
  • Complex structure with horizontal installation, requiring a large floor area and high capital investment.
  • Numerous system components with scattered maintenance points, leading to frequent shutdowns and difficult maintenance.
  • Complex process flow, unsuitable for raw materials with high moisture content, and poor adaptability to different grinding materials.
  • High power consumption of 80kwh/t, with a dusty system due to the need for belt and lifting conveyors.
  • System operation rate ranges from 85% to 90%.

Vertical Mill Process Features
  • Simpler structure with vertical installation, requiring less floor space and lower capital investment.
  • Fewer auxiliary equipment, leading to a lower probability of stoppage and easier maintenance.
  • Simple process flow with good adaptability to materials with high water content, allowing for easy adjustment of product fineness.
  • Lower power consumption of 36kwh/t, with good sealing performance and minimal dust pollution.
  • System operation rate ranges from 93% to 97%.

Conclusion
While the vertical mill has a higher equipment cost, it integrates grinding, grading, and drying, simplifying the process flow and saving capital investment. It offers high grinding efficiency and can reduce power consumption by more than 30%.
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Catalog excerpts

The difference between vertical roller mill and ball mill-1

The difference between vertical roller mill and ball mill The ball mill is generally composed of a horizontal cylinder, a hollow shaft for feeding and discharging, and a grinding head. The cylinder body is provided with an abrasive body, the cylinder body is made of steel plate, and the steel lining plate is fixed with the cylinder body, and the grinding body is generally a steel ball, and Load into the barrel according to different diameters and proportions. CHAENG GRM vertical roller mill mainly consists of separator, grinding roller, rocker arm, grinding disc, upper casing, frame, transmission, dry oil lubrication device, gas sealing pipe, limit device, water spray system, hydraulic pressure The device and the pipeline, the grinding and rolling device, the pipeline, the rolling device and the like are composed of components. Ball mill process features: (1) The structure is more complicated, horizontal horizontal installation, large floor area, and high capital investment; (2) There are many system equipments, maintenance points are scattered, many items are repaired, time is much, the frequency of shutdown is high, the weight of single rolls is large, and maintenance is difficult; (3) The ball mill system has complex process flow and is not suitable for raw materials with large moisture content. It is difficult to adjust the product variety, and the adaptability

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The difference between vertical roller mill and ball mill-2

of the grinding material is poor; (4) The system power consumption is 80kwh/t, and the roller press system has a large circulation amount, and it has to be transported by the belt conveyor and the lifting conveyor, so the system is dusty; (5) System operation rate: 85%-90% Vertical mill process features: (1) The structure is simple, the vertical mill installation is adopted, the floor space is small, and the capital investment is small; (2) The auxiliary equipment of the whole vertical grinding system is less, the probability of stopping is small, the repair and replacement of the grinding roller...

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The difference between vertical roller mill and ball mill-3

Although the vertical mill has high equipment cost, the vertical mill integrates grinding, grading and drying, and the equipment is compact, simplifying the process flow, saving capital investment, and having strong drying ability. It can be dried by using auxiliary heat source, high grinding efficiency, power consumption can be reduced by more than 30%.

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.