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CHAENG steel casting girth gears - process and advantages

CHAENG steel casting girth gears - process and advantages

CHAENG steel casting girth gears - process and advantages

Product catalog summary
Overview: CHAENG (Great Wall Steel Casting) specializes in producing customized girth gears, also known as gear rings or gear wheels, for heavy-duty equipment like ball mills and rotary kilns. These gears are manufactured according to customer specifications.
Manufacturing Process:
  • Wooden Pattern Production: Initial step involving the creation of a wooden mold based on customer requirements.
  • Molding: Formation of the gear shape using the wooden pattern.
  • Pouring: Molten steel is poured into the mold.
  • First Cleaning: Removal of excess material post-casting.
  • Heat Treatment and Grinding: Enhances structural properties and includes inspection.
  • Machining: Rough and finishing machining processes with inspections to ensure precision.
  • Packing and Delivery: Final preparation for shipment.
CHAENG employs CAE software for numerical simulation of the casting process to optimize quality.
Advantages:
  • Heat Treatment Technology: Special techniques improve structural optimization, hardness, and enhance wear resistance and impact performance.
  • Material Strength: Utilizes high-strength steel materials for durability.
  • Operational Optimization: Girth gears are optimized based on the operational characteristics of rotary kilns and ball mills to ensure stability and extend service life.
  • Quality Assurance: Advanced non-destructive testing equipment ensures quality, meeting level-two flaw detection standards.
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Catalog excerpts

CHAENG steel casting girth gears - process and advantages-1

CHAENG steel casting girth gears - process and advantages Girth gear, also called gear ring or gear wheel is large diameter internal ring gears for heavy duty equipment. CHAENG (Great Wall Steel Casting) provides customised girth gear for ball mill and rotary kiln according to customers' drawings. Manufacturing process of CHAENG steel casting girth gears: 1. Wooden pattern Production 2. Molding 3. Pouring 4. First cleaning 5. Heat treatment – grinding (inspection) 6. Rough machining (inspection)-finishing machining (inspection) 7. Packing-delivering Before casting, CHAENG numerically simulates the casting process by means of CAE software to analyze the molding process, predict and optimize the product quality. Base on the requirements of customers, CHAENG selects appropriate wooden mold for modeling design.

 Open the catalog to page 1
CHAENG steel casting girth gears - process and advantages-2

Advantages of CHAENG steel casting girth gear: 1. Adopt special heat treatment technology to improve the structure optimization, the hardness, and enhance the wear-resistant and anti-impacting performances. 2. Adopts high strength steel materials. 3. Optimize girth gear based on the operation characteristics of the rotary kiln and ball mill, to ensure the stability of the girth gear during the long time operation and extend its service life. 4. We use advanced detection equipment for non-destructive testing to ensure the quality. CHAENG steel castings can meet level-two flaw detection standards....

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.