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CHAENG+Ball mill trunnion+Cement industry+The hardness and life expectancy high

CHAENG+Ball mill trunnion+Cement industry+The hardness and life expectancy high

CHAENG+Ball mill trunnion+Cement industry+The hardness and life expectancy high

Product catalog summary
Introduction
The document discusses the production process of high-quality ball mill trunnions and heads, which are crucial components for supporting the mill body and grinding media under alternating stress. These components must exhibit excellent mechanical properties and be free from casting defects.

Material and Process Optimization
CHAENG uses ZG230-450 material for the ball mill trunnion and optimizes the production process to ensure reliability and long-term operation. A scientific process plan is essential for improving product quality and production efficiency.

Manufacturing Process
  • Simulation and Modeling: CHAENG employs CAE software for digital simulation of the casting process, allowing for process analysis and quality prediction. The water glass sand molding process is used to prevent hot cracks, and pit modeling is adopted for high production efficiency.
  • Pouring and Heat Treatment: After spectral analysis of hot metal samples, pouring is conducted following the "low temperature and quick casting" principle, with careful recording of time and temperature.
  • Finishing and Flaw Detection: The riser and flash are removed, and specialized teams use large-scale shot blasting equipment for polishing. Advanced flaw detection equipment ensures non-destructive testing of each trunnion, eliminating defective products.

Performance and Quality Assurance
The ball mill trunnions produced by CHAENG exhibit high hardness and strong impact resistance, ensuring stability and prolonged service life under long-term operation.
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Catalog excerpts

CHAENG+Ball mill trunnion+Cement industry+The hardness and life expectancy high-1

CHAENG: Perfect process to produce high quality ball mill trunnion, ball mill head The is a very important component to support the moving load of the entire mill body and the grinding media, and is continuously operates under the action of alternating stress. Therefore, the ball mill trunnion /ball mill head is required to have good comprehensive mechanical properties in actual production, and there must be no casting defects such as shrinkage, air hole, sand inclusion, etc. Scientific and reasonable process plan can improve the overall quality of the product and improve the production efficiency. To ensure the quality of castings, the key is to determine a correct process plan. According to the working environment and operation characteristics of the ball mill trunnion, CHAENG adopts ZG230-450 material, and optimizes the production process. The performance of the ball mill trunnion made by CHAENG is reliable, which can well meet the long-term operation of the ball mill.

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CHAENG+Ball mill trunnion+Cement industry+The hardness and life expectancy high-2

1. Simulation, modeling CHAENG uses CAE software to simulate the casting process digitally. Through the numerical simulation technology, the process analysis and quality prediction of the product forming process are completed, to optimize the process optimization of ball mill trunnion. The water glass sand molding process can prevent the occurrence of hot cracks in steel castings. In addition, CHAENG adopts the pit modeling, which is not affected by the seasonal changes and has high production efficiency. 2. Pouring and heat treatment Sample hot metal and perform the spectral analysis. After...

 Open the catalog to page 2

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