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WAIN Circular connector
WAIN Circular connector
The document details various types of circular connectors, such as M8, M12, and M23, specifying their rated voltage, current, number of contacts, and terminal types. For instance, M8 connectors have a rated voltage of 30V or 60V and a current of 4A, with 3 to 5 contacts available in screw clamp, solder, dip solder, and moulded connections.
Connectors are designed according to user equipment specifications and may undergo design changes for quality improvements. They are not CE marked as per European Commission guidelines. Proper application and integration into protection measures are emphasized.
Discusses various termination methods, including screw termination, solder connection, and crimp connection, with specific standards such as DIN/EN 60999 for screw clamps and DIN IEC 60352 for crimp connections.
Connectors are protected against dust, moisture, and water, with protection degrees defined by IEC 60529. Insulation coordination is based on clearances and creepage distances, guided by standards like IEC 60664-1.
Overvoltage is categorized into four categories, with connectors typically falling into categories I to III. Pollution degrees affect the connector's application environment.
Current carrying capacity is determined by testing and influenced by ambient temperature. Electromagnetic compatibility (EMC) is crucial, with connectors designed to limit interference and resist electromagnetic disturbances.
The document provides comprehensive technical specifications and guidelines for selecting and using WAIN circular connectors, emphasizing safety, compliance with standards, and proper application in various environments.
Plastic connectors without metal sleeves emphasize secure electrical connections between plug and socket housing. Shielding attenuation is measured in decibels and varies with frequency, with high attenuation over a broad frequency band being desirable.
Connectors are made from metals for contacts and housings, and plastic materials for inserts and housings. Contacts are made from copper-alloys for strength, conductivity, and temperature resistance. Metal housings use brass, zinc die-cast, or aluminum alloy, while plastic inserts are made from PBT for stability and resistance. Surface finishes include gold or silver plating for contacts and anodizing or nickel/chromium plating for housings.
References several standards for connectors, including IEC 60664-1 for insulation coordination, IEC 60512 for testing procedures, IEC 60529 for protection degrees (IP-Code), IEC 60068-1 for environmental testing, and DIN EN 61984 for connectors and connection devices.
Available in various configurations, including versions with assembly, thread locking, and different termination methods. They offer degrees of protection IP67/IP65 and come in different cable lengths. The connectors are available in shielded and unshielded versions, with various locking types and contact arrangements.
M8 connectors have rated currents of 4A and voltages of 30V or 60V, with pulse voltage up to 800V. They feature a pollution degree of 3, insulation resistance of ≥ 1012Ω, and contact resistance of ≤ 10mΩ. The connectors are made from copper alloy with gold plating and have a limiting temperature range of -40℃ to 85℃.
Provides detailed assembly instructions for straight and angled cable connectors, including steps for stripping cables, connecting wires, and securing components. Emphasizes the importance of proper assembly to ensure optimal performance and protection.
- Connectors are available in straight and angled configurations, with options for shielded and unshielded versions.
- Materials include PVC and PUR for cable jackets, with wire gauges of 3x0.14mm², 3x0.25mm², and 4x0.25mm².
- Temperature range for cables in motion is -5°C to +70°C, and for stationary cables, it is -15°C to +70°C.
- Resistance values are specified for different wire configurations.
- Shorten the shield by 6mm and wrap with aluminum foil.
- Connect single wires and secure the housing with a pressing screw.
- Available in 3-pin and 4-pin configurations, with specific arrangements for male and female inserts.
- Attenuation curves are provided according to DIN 47250-6 standards.
- Connectors are rated for 30/60V and 4A.
- Cable lengths can be customized upon request, with a minimum order quantity of 200 pieces.
- Connectors can be freely combined in terms of shielding, configuration, and cable length.
- Protection covers are available for both male and female connectors, with options for versions with or without cords.
M8 and M12 connectors are available in various configurations, including male and female, with different locking systems such as plastic and metal. They support straight and angled cable connections with voltage ratings of 30V to 250V and current ratings from 2A to 8A.
Both M8 and M12 connectors offer multiple pin configurations, including 3-pin, 4-pin, 5-pin, 8-pin, and 12-pin options. The connectors are designed for different cable outlets ranging from 4-10mm.
The connectors are made from materials like copper alloy for contacts and PA/PBT/zinc alloy for housing. They feature gold plating for contact surfaces and are rated for IP67 protection, ensuring durability in harsh environments. The operating temperature range is -40℃ to 85℃ with a humidity tolerance of 5% to 95%.
These connectors have a high insulation resistance of ≥ 1012Ω and a contact resistance of ≤ 10mΩ. They are suitable for mechanical operations exceeding 100 cycles.
Cable lengths of 1.5m and 5m are standard, with custom lengths available upon request for orders of 200 pieces or more. The connectors can be shielded or unshielded, with options for LED indicators and various cable materials like PVC and PUR.
The connectors comply with IEC-61076-2-101 standards, ensuring compatibility and reliability in industrial applications.
- Connector Types: M12 circular connectors, A-coded, available in angled and straight configurations.
- Voltage and Current Ratings: 60/125/250V, 2/4A.
- Contact Configurations: Available in 3-pin, 4-pin, 5-pin, 8-pin, and 12-pin configurations.
- Materials: Cable jackets made from PVC or TPU, with insulation wire made from PVC.
- Temperature Range: -5℃ to +70℃ for cables in motion, -25℃ to +70℃ for stationary cables.
- Bending Radius: Varies by cable type, generally 10xD for cables in motion and 5xD for stationary cables.
- Custom cable lengths are available upon request, allowing for double-ended connectors, male/female, straight/angled, shielded/unshielded configurations.
- Recommended use includes panel mount connectors with single wires of 0.25mm² and a length of 0.2m.
- Wire Gauge: Ranges from 3x0.34mm² to 12x0.25mm² depending on the number of contacts.
- Resistance: Varies by wire type, with values such as 58Ω/Km for 3-pole and 79.9Ω/Km for 5-pole configurations.
- Design of Wire: Includes configurations like 42x0.1mm and 14x0.16mm.
- Connectors are available with LED indicators, either normally open or closed.
- Stainless steel ring nuts are used for secure connections.
- Panel mount connectors with single wires of 0.25mm² and a length of 0.2m.
- Voltage and current ratings: 60/125/250V and 2A/4A.
- Available in PG9 and M16x1.5 thread designs.
- Contact arrangements include 4, 5, 8, and 12 pins for A-coded connectors and 4 and 5 pins for B-coded connectors.
- Each connector type has a specific designation and order number for easy identification and ordering.
- Protection covers are available for both male and female connectors, with options for IP67 protection.
- Connectors are available for front and rear panel mounting, with options for through-hole and screw mounting.
- Tightening torque specifications are provided according to DIN VDE 0619 standards.
- Customizable cable lengths are available upon request.
- Shielded and unshielded series are offered, with options for plastic, metal, and stainless steel locking systems.
- Angled and straight cable connectors are available, with screw clamp connections for secure installation.
- Voltage Rating: 250V
- Current Rating: 4A
- Contact Resistance: ≤ 3mΩ
- Wire Gauge: 0.09-0.82 mm²
- Temperature Range: -20°C to +60°C (static), -5°C to +60°C (dynamic)
- Bending Radius: Minimum 35 mm (static), 100 mm (dynamic)
- Male and Female connectors available
- Panel mount and cable connectors
- Shielded with crimp or screw terminals
- Available in various cable lengths and configurations
- Connectors are available with different cable outlet sizes (4-6 mm, 6-8 mm)
- Order numbers are provided for each configuration
- Crimp contacts and tools must be ordered separately
- Detailed instructions for assembly and component part drawings are included
- Instructions for shortening shields and reverting to shielding rings
- Compliant with DIN 47250-6 for attenuation curves
- PROFINET and UL 20236 approved
- Protection covers available for IP67 rating
- Hexagonal nuts for fixing threads
- 4-pin D-Code configuration
- Color-coded wiring for easy identification
- Rear panel mounting with front tightening
- Through-hole and screw mounting options
- Tightening torque specifications provided
The document provides detailed specifications for M12 and 7/8 circular connectors and sensor junction boxes. Key materials include copper alloy for contacts, with gold plating (Au) and insulating materials such as PBT/PA. The housing is made of PA.
- Voltage: 10~30V DC, 2A/9A
- Cable lengths: 3m, with options for PNP single and double channels.
- Degree of protection: IP67
- Operating temperature: -25℃ to +80℃
- Contact resistance: ≤ 10 mΩ
- Connector locking system: M12 x 1 Push-Pull
- Number of contacts: 3-pole, 4-pole, 5-pole
- Rated current: 12A for 3-pole, 9A for 4 and 5-pole
- Rated voltage: 300V
- Pulse voltage: 4000V
- Degree of protection: IP67
- Operating temperature: -25℃ to +85℃
- Connector locking system: screw 7/8-16UN
The connectors feature a metal locking system and screw clamp connections. They are available in both straight and angled configurations, with options for moulded male and female connectors.
The connectors are recommended for use in environments requiring robust electrical connections with high protection against dust and moisture. They are suitable for industrial applications where reliable performance under varying environmental conditions is critical.
The document includes detailed ordering information with specific designations and order numbers for various configurations and cable lengths, allowing for customization based on specific application needs.
- Includes O-ring sealing with options for 4 M2.5, M3.0, or Φ2.7 holes.
- Central locking available with M25.
- Panel cut-out specifications vary based on screw type and panel thickness.
- Available for cable-to-cable connections with top entry.
- EMC housings available with specific thread designations and order numbers.
- Installation requires HR23-TL01 tools.
- Electrical data includes various contact numbers, rated currents, and voltages.
- Mechanical data specifies housing materials, contact resistance, and protection degree (IP67).
- Temperature range from -40℃ to +130℃.
- Forward and reverse coding available for different voltage and current ratings.
- Crimp contacts must be ordered separately, with specific order numbers for male and female contacts.
- Crimping tools and accessories are specified for different wire gauges.
- Detailed procedures for installing right-angled bulkhead mounted housings.
- Tools for crimp terminals are crucial for product quality and stability.
- M23 Circular Connectors: Available for wire gauges 0.14-6 mm², with crimp contacts ordered separately. Rated for 630/250V and 30/9A. Includes vibration protection, gaskets, and O-rings for stability.
- M40 Circular Connectors: Designed for higher power applications with rated currents of 63A (power) and 20A (signal). Rated voltage is 630V (power) and 250V (signal). Features include a mechanical working life of ≥ 500 cycles, thread locking, and IP67 protection.
- Crimp contacts must be ordered separately for both M23 and M40 connectors.
- Installation steps are provided for both male and female connectors, with specific instructions for power motor connectors.
- Crimping tools are essential for ensuring product quality and stability. Only tools recognized by the company should be used.
- Protection covers are available for male cable connectors, with options for black or transparent finishes.
- Ensure the use of appropriate crimping tools to maintain connector stability and performance.
- Follow installation instructions carefully to ensure proper connector function and longevity.
- Order numbers and designations for various connector configurations are provided, detailing wire gauge compatibility and specific product codes.
- Stripping lengths and dimensions for different connector types are specified to aid in proper installation.
Catalog excerpts
WAIN Circular connector
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precision products, elaborate production, accurate delivery, sincere service.
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Technical characteristics Rated voltage Rated current screw clamp connection, solder, dip solder, moulded screw clamp connection, solder, dip solder, moulded,single wires crimp terminal,single wires M12 Distributor 60/250V Sensor junction box 10~30V DC screw clamp connection, solder, dip solder, moulded,single wires screw clamp connection, solder, dip solder, moulded,single wires screw clamp connection, crimp terminal crimp terminal crimp terminal crimp terminal crimp terminal, solder terminal crimp terminal crimp terminal Power electrical connector crimp terminal, (PCB)solder terminal P205~P225...
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Technical information • Technical data • Binding for the applications of connectors are the requirements of the equipment specifications of the users. • We reserve the right to change the design due to improvements in quality, further development or production requirements. • All technical data mentioned in this catalog are related to connectors, meaning connecting devices which in normal use (when under load) shall not be inserted or withdrawn. • Regarding the CE marking it has to be noted that electronic components such as connectors are not subject to a marking, and therefore must not be marked...
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Technical information • Technical data • Crimp connection A crimp connection is a non-detachable electrical connection between a conductor and a crimp contact produced with the crimp technology. The requirements for crimp connections are defined in DIN IEC 60352 part 2. An important point for the qualitiy of a crimp connection is the achieved tensile strength of the termination. Since easy to measure, the tensile strength is a practible means for qualitiy control purposes. The diagram below shows the required minimum tensile strength depending on the wire size. 1000 A = closed crimp barrel B...
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Technical information • Hoods/housings connector insert protection For safety reasons, connectors have to be protected from outside influences like dust, foreign objects, direct contact, moisture and water.This protection is provided on industrial connectors by their housings with their latching devices and sealed cable entries. The degree of protection can be selected depending on the type of intended use. The standard IEC 60529 and/or DIN EN 60529 has specified and divided the degree of protection into several classes. The degree of protection is indicated in the following way: IP 6 8 Second...
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Electrotechnical information • Voltage grading of connectors (insulation coordination) Clearances and creepage distances are the base of voltage grading of connectors. Valuation and dimensioning of clearances and creepage distances have changed since the introduction of insulation coordination. The following standards apply for this: ·IEC 60664-1/11.92 Insulation coordination for equipment within low-voltage systems ·DIN VDE 0110/4.97 Insulation coordination for equipment within low-voltage systems Insulation coordination comprises the selection of the electrical insulation performances of an...
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Electrotechnical information • Current carrying capacity The current carrying capacity of a connector denotes the current that can be carried continuously and simultaneously through all its contacts. It is determined by testing following the standard DIN IEC 60512. The upper limit temperature results from the thermal properties of the contact and insulating materials. The sum of the ambient temperature and the temperature created by the current flow may not exceed the upper limit temperature of the connector. This means, that the current carrying capacity is no fixed value but decreases with...
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Information about used materials Two material groups are used to manufacture the connectors described in this catalog: 1: Metals for contacts and housings 2: Plastic material for inserts and housings Materials for contacts The properties of contacts are defined to a large extent by the used materials. Decisive features are: · strength and spring properties · electrical conductivity · max. operating temperature Considering these points, Wain is using proven copper-alloys for the manufacture of contacts; Materials for metal housings Depending on the application, the metal housings are produced...
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Information about used materials • Chemical resistance of used plastic material and elastomeres PA Ethyl alcohol Ammonia, diluted Salt water Ketons Acetone Acids Bases (solutions) Oils, greases Cleaning agents
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Information to used standards • The standards used in this catalog for definition and testing of the connectors are described below in more detail. These are: IEC 60664-1; (2007–4), Insulation coordination This international standard, which is identical to the German standard DIN VDE 0110-1 issued April 1997, is a basic safety standard to achieve insulation coordination. It provides the information necessary to specify clearances, creepage distances and solid insulation for electrical equipment (e.g.connectors), taking into account the expected micro-environment and other influencing stresses...
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WAIN electrical
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Standards: IEC-61076-2-104 Cable Connector • • • • • • • • Cable Connector shielded Versions with assembly • Assembly possible, moulded on cable Thread locking M8x1 • Thread locking M8x1 Screw-, solder termination • Solder-, screw termination Connector moulded on cable Degree of protection IP67/IP65 Cable length 2m and 5m (PVC and PUR) Further cable length upon request, minimum order quantity 200 pieces.
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M8 Circular connector - naming rule M8 S - M 04 – T - 1.5 – PVC /BU – SH Special feature： Blank= without shielding SH= shielding LED=with LED Cat.5e= Cable Type …… Cable color： Blank=black BU=blue cable connection： PVC=moulded PUR=moulded DPUR=moulded（Low Smoke and Halogen-Free） C=solder cup D=dip solder W0.25=UL1007 24AWG …… Cable specification： Cable length：1.5=1.5m 5=5m Cable range：D5（3.5~5） D5.5(3.5-5.5） …… Mounting thread：M8 Installation interface： Plug:T=top S=side BK=panel mount(socket) BKR=front fastend(socket) BKP=positioning(socket) Pin： 03 04 …… Type： M=male screw F=female screw MST=male...
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