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  3. HIGH TEMPERATURE CERAMICS|Innovacera

HIGH TEMPERATURE CERAMICS|Innovacera

HIGH TEMPERATURE CERAMICS|Innovacera

HIGH TEMPERATURE CERAMICS|Innovacera

Product catalog summary
Introduction
Innovacera provides comprehensive solutions for supporting parts during sintering in both reducing and oxidizing atmospheres, withstanding temperatures up to 1800ºC. The company offers a wide range of manufacturing methods, including vacuum forming, casting, pressing, and CNC machining. Available materials include mullite, alumina, and alumina-zirconia, suitable for technical ceramic, electronic ceramic, and powder metal parts.

Properties
  • Excellent permeability and binder removability
  • Strong resistance to thermal shock
  • Low heat capacity and no warping
  • Available in various sizes and shapes
  • Lightweight and easy to handle

Technical Ceramics
For heavy load firing, pressed mullite and mullite-alumina plates offer excellent resistance to sagging and thermal shock. For small parts, machinable, low mass alumina fiber compositions are available, eliminating the need for costly hard tooling and allowing for rapid furnace turnaround.

Specifications
ItemFS-88FS-90Big Size
Volume density (g/cm3)2.983.02.95
Show porosity (%)201518
Using Temperature (ºC)165016501650
Al2O3 (%)8890.3588.5
SiO2 (%)11.59.211.2
Fe2O3 (%)0.080.060.08
ApplicationsMagnetic materials, MIM powder metallurgy, etc.

Electronic Ceramics/Magnetic Materials
Pressed alumina and mullite setters are available for firing capacitors, resistors, and other electronic ceramics. Custom configurations can be produced using alumina fiber machinable grades. Zirconia coatings are available for sintering compositions that may react with alumina and/or mullite setters.

Specifications
ItemFS-60-ZFS88-Z
Al2O3 (%)6288
SiO2 (%)3311.5
Fe2O3 (%)1.00.08
MgO (%)2.4--
Using Temperature (ºC)13001600
Coating index (%)ZrO2+MgO=99.8ZrO2+Y2O3=99.8
Coating thickness (um)300300
ApplicationsMnZn / NiZn PTC / NTC

Powder Metal and Metal Injection Molding (CIM/MIM)
High purity alumina compositions with excellent thermal shock resistance and minimal silica impurities are suitable for use in dry hydrogen or vacuum at temperatures up to 1650ºC. CNC machining allows for intricate shapes to support fragile MIM parts during sintering.

Specifications
ItemFS-95
Volume density (g/cm3)3.1
Show porosity (%)15
Using Temperature (ºC)1650
Al2O3 (%)95
SiO2 (%)4.8
Fe2O3 (%)0.06
NaO (%)0.1
ApplicationsMIM Stainless steel parts Vacuum Sintering

Contact Information
Xiamen Innovacera Advanced Materials Co., Ltd.
Unit 4G, West Side Lianchang Bldg, No.6-8 Huli Ave, Huli Dist, Xiamen, Fujian, China 361004
Tel: 0086 592 558 9730
Fax: 0086 592 558 9733
Email: [email protected]
Website: www.innovacera.com
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Catalog excerpts

HIGH TEMPERATURE CERAMICS|Innovacera-1

CERAMICS FIRING SETTER Introductions Innovacera offers a full range of solutions for supporting parts during sintering in reducing or oxidizing atmospheres up to 1800ºC. Innovacera has the industry's broadest range of manufacturing methods - including vacuum forming, casting, pressing and CNC machining. Mullite, alumina and alumina-zirconia compositions are available for applications in sintering of technical ceramic, electronic ceramic, and powder metal parts. Excellent permeability Excellent binder removability Strong against thermal shook Low heat capacity No warping Available in various sizes and shapes Lightweight and easy handling Technical Ceramics For firing of heavy loads pressed mullite and mullite-alumina plates have excellent resistance to sagging. Engineered compositions make smooth and flat surfaces possible while maintaining excellent thermal shock properties. For small parts firing, Innovacera offers machinable, low mass alumina fiber based compositions that eliminate the need for costly hard tooling. This allows manufacturers to customize setter configuration without costly mold charges. Low mass setters exhibit excellent thermal shock properties and by reducing the mass of the overall furnace load. This enables rapid furnace turnaround for firing parts that can withstand rapid cooling rates. Item Show porosity (%) Using Temperature Magnetic materials, MIM powder metallurgy, etc WWW.INNOVACERA.COM

 Open the catalog to page 1
HIGH TEMPERATURE CERAMICS|Innovacera-2

CERAMICS FIRING SETTER Electronic Ceramics/Magnetic Materials Pressed alumina and mullite setters are available as flat plates or with posts or rails for stacking for the firing of capacitors, resistors, and other electronic ceramics. Alumina fiber machinable grades are available to produce custom configurations in low or high volume. Zirconia coatings are available for sintering compositions that may react with alumina and/or mullite setters. Several coating methods are possible depending on the setter quantity requirement and the degree of possible reaction with parts being sintered. Coating...

 Open the catalog to page 2
HIGH TEMPERATURE CERAMICS|Innovacera-3

CERAMICS FIRING SETTER Powder Metal and Metal Injection Molding(CIM/MIM) High purity alumina compositions with excellent thermal shock and minimal silica impurities are available that are suitable for use in dry hydrogen or vacuum at temperatures up to 1650º C. Intricate shapes can be readily CNC machined to provide the support required during sintering for fragile MIM parts after binder burnout. Pressed compositions are available for heavier loads or for greater durability. Item Show porosity (%) Using Temperature MIM Stainless steel parts Vacuum Sintering

 Open the catalog to page 3
HIGH TEMPERATURE CERAMICS|Innovacera-4

厦门英诺华新材料有限公司 XIAMEN INNOVACERA ADVANCED MATERIALS CO.,LTD UNIT 4G, WEST SIDE LIANCHANG BLDG, NO.6-8 HULI AVE, HULI DIST, XIAMEN, FUJIAN, CHINA 361004 TEL: 0086 592 558 9730 EMAIL: [email protected] WWW.INNOVACERA.COM

 Open the catalog to page 4

All Xiamen Innovacera Advanced Materials Co., Ltd catalogs and technical brochures

  1. カタログ

    28  Pages

  2. ISO 9001:2015

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.