Instruction Manual of DX-II Vacuum Melt Spinner

Product catalog summary

Overview
This document serves as the user manual for the DX-II Vacuum Melt Spinner by Xiamen Dexing Magnet Tech. Co., Ltd., detailing installation, operation, maintenance, and safety guidelines.

Arrival Check
Inspect the equipment for transport damage and verify all accessories are included upon receipt.

Safety Precautions
Understand safety instructions categorized as NOTICE, WARNING, and DANGER to gauge hazard severity before installation and operation.

Technical Parameters
Specifications for vacuum indicators, measurement tools, and components like the crucible holder and magnetic actuator motor are provided.

Basic Structure
The system includes a rapid quenching chamber, arc melting chamber, and induction melting power supply, each with specific operational guidelines.

Laboratory Environment Requirement
Place the equipment in a controlled environment with specified temperature, humidity, and cleanliness standards.

Supporting Facilities Requirement
Details on cooling water, power supply, and gas cylinders necessary for operation are outlined.

Installation and Connection
Guidelines for transporting and installing the equipment on a stable, horizontal surface in the laboratory.

Installation Procedures
Ensure proper threading of support anchors, wear clean gloves, secure cooling water connections, organize power cords, ground the device, and connect the pump outlet to prevent oil mist pollution.

Basic Operation
Check valves, connections, and circuits before powering on, open the vacuum chamber, start the mechanical pump, and monitor the vacuum gauge.

Shutdown Operation
Turn off systems in order, starting with the vacuum gauge and ending with the power supply, and safely expose the vacuum chamber to the atmosphere.

Announcements
Ensure water cooling during molecular pump use, prevent air entry into the pump, and follow valve procedures to maintain system integrity.

Common Faults and Solutions
Address power supply issues, resolve vacuum pump failures, and regularly check and replace pump oil.

Emergency Response
Manually close valves and reset power supplies during power failures, ensure cooling systems are operational if water supply fails, and follow safety protocols for serious leaks.

After-sales Service and Warranty
The product is covered under ISO 9001 standards. Contact the company for service needs or warranty claims.

Warranty and Repair Guidelines
Initial troubleshooting should follow operating instructions. Contact after-sales service for faults. Warranty repairs are free for manufacturing defects, while post-warranty repairs incur fees. The warranty period is defined in the purchase contract, with free maintenance for failures during normal use. Misuse or unauthorized modifications incur fees even within the warranty period. Post-warranty repairs include charges for materials, labor, and travel, with a new six-month warranty on replaced parts.

Accessories Included
Instructions for TRP-36 Mechanical Pump, FF200 / 1200 Molecular Pump, ZDF-5227B Compound Vacuum Gauge, High Frequency Induction Power Supply, Arc Welding Machine, Electrical Drawing, and Equipment Outline Drawing are included.

Catalog excerpts

厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. User Manual DX-II Vacuum Melt Spinner Model DX-II Xiamen Dexing Magnet Tech. Co., Ltd. Add: Unit 409, 4/F, No.992, Anling Road, Huli District, Xiamen, China Website: www.dexinmag.com Add: Unit 409, No.992, Anling Road, Huli Dist. Xiamen, China. Zip code: 361012 Tel: 86-592-5237772 Email:[email protected] We

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. Instruction Manual Please read this manual carefully to understand the content, in order to properly install, connection, operation, maintenance and repair equipment. This device is a large and precision instrument, must ensure at least two officers meanwhile present for the instrument installation, operation, commissioning, operation and other process. This manual must be saved in the actual use of personnel. This manual must be kept until the instrument scrap. If you need to transform the instrument, the manufacturer or any other individual...

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. Contents 1. Arrival Check………………………………………… （4） 2. Safety Precautions………………………………… 4. Basic Structure……………………………………… （9） 5. Laboratory Environment Requirement…………… （11） 6. Supporting Facilities Requirement……………… 9. Announcements……………………………………… （16） 10. Common Failures

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Xiamen Dexing Magnet Tech. Co., Ltd.1. Arrival Check Upon receipt of your order equipment, please check out various. If any problem found about the product, please contact our company in time. Check out whether the appearance damage occurring during transport, such as shell and the body bent, parts and components damaged or fall off. (2) In addition to the machine itself and instructions for use, f there are your ordered accessories. Before installing waterways, circuit, electricity, operation, maintenance checks, must be familiar with the contents of the specification to ensure proper use. When...

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. (2) The instrument safety precautions ! NOTICE  The instrument should be placed steadily to reduce vibration, otherwise the instrument may cause operational failure, accidents or equipment damage. Do not close to flammable, explosive dangerous goods, they may cause fire. The instrument should be placed steadily to reduce vibration, otherwise the instrument may cause operational failure, accidents or equipment damage. Do not close to flammable, explosive dangerous goods, they may cause fire. Use a forklift or crane with instrument handling. Otherwise,...

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Xiamen Dexing Magnet Tech. Co., Ltd. ! WARNING Instrument is under strict quality management system of production, but if due to the failure of this product which is expected to lead to a major accident or loss of applications, you must set the other safety devices. Otherwise, it could cause a major accident. • Instrument is under strict quality management system of production, but if due to the failure of this product which is expected to lead to a major accident or loss of applications, you must set the other safety devices. Otherwise, it could cause a major accident. You must confirm the instrument...

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Xiamen Dexing Magnet Tech. Co., Ltd. ! DANGER • Power supply side of the instrument to be equipped with a circuit breaker with leakage protection. Otherwise, a fire might occur. The instrument must be connected to the ground. Otherwise, electric shock and fire may occur. • Layout operations should be carried out by a professional electrician.Otherwise electric shock accident may occur. • Must confirm that the power is off before starting maintenance operations, and hanging in the power supply <Someone job, do not switch on> warning signs. Otherwise, electrical shock may occur. • When the vacuum...

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. 3 Technical Parameter (1) Vacuum Indicators: Quenched vacuum chamber: 8×10-5Pa Drawn from the atmosphere to 6 × 10-4Pa, the time required is not more than 35 minutes. Stop the pump 12 hours after holding pressure 10Pa. ARC melting chamber: 1×10-4Pa Drawn from the atmosphere to 6 × 10-4Pa, the time required is not more than 35 minutes. Stopping the pump 12 hours after holding pressure 10Pa. (2) Vacuum and Measurement Sample chamber measured using Chengdu Ruibao ZDF-5227B digital composite gauge measurement Vacuum gaining adoption: molecular pump...

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd. 4 Basic Structure System is mainly composed of rapid quenching chamber, arc melting chamber and induction melting power supply, rapid feed system, water-cooled arc gun, water-cooled crucible, lifting mechanism, vacuum system, etc. (1) Water-cooled arc gun On the vacuum chamber cover is equipped with water-cooled arc gun.The mechanism for an electric lift is convenient to adjust the distance of smelting arc gun and material. Arc gun can be arbitrary rotation by hand control box of 360 degrees. NOTICE:  When melting, the electrode head shouldn’t...

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厦门盈德兴磁电科技有限公司 Xiamen Dexing Magnet Tech. Co., Ltd.  Must be filled with more than 50,000 Pa protective gas in a vacuum smelting and must avoid a vacuum discharge In the vacuum state the cover can not be raised. Note arc gun tungsten pole position when open and rotating cover. Be sure to close the gate valve smelting. (2) Quenching Chamber The rapid quenching chamber is equipped with observation windows, vacuum exhaust port, and a bypass valve, release valve, inflatable road, rapid feed systems, magnetic coupling sling with the system, high frequency induction melting systems,etc. (3) Arc melting...

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