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YUNYI Circular Gear Flowmeter

YUNYI Circular Gear Flowmeter
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YUNYI Circular Gear Flowmeter

Product catalog summary
Product Overview:
The YFGRW200B wireless gear flowmeter is designed for precise liquid flow measurement in pipelines, especially suitable for high-viscosity media like heavy oil and resin. It uses engaged gears as rotors to measure flow by counting circulations through a fixed volume.

Key Features:
  • Adaptable with various gaps, bearings, and materials for different applications.
  • Wide measurement range unaffected by viscosity within specified limits.
  • Low pressure drop, noise, high sensitivity, and precision.
  • Resistant to high pressure and temperature variations.
  • Reliable electronic components with an easy-to-use preamplifier terminal.

Technical Specifications:
Includes working pressure, temperature range, viscosity range, accuracy, repeatability, flow range, gear material, bearing type, sealing material, and maximum allowable impurity particle size. For instance, the stainless steel base gauge can handle up to 40MPa, with a temperature range of -60℃ to 150℃.

Installation Guidelines:
  • Avoid high temperature, vibration, magnetic interference, or corrosive environments.
  • Prefer horizontal installation; if vertical, ensure upward liquid flow.
  • Install flow regulating valves downstream and filters upstream to prevent impurities.
  • Use shielded cables grounded at the display instrument end to avoid interference.

Usage and Maintenance:
  • Ensure the measurement liquid is clean and free of impurities.
  • Follow proper valve operation sequences when using the transmitter.

Ordering and Electrical Installation:
Includes model specifications, connection types, signal types, and wiring diagrams for outputs like pulse, current, and RS485 communication.

Display and Menu:
Features a self-test function, displays instantaneous and cumulative flow rates, and allows parameter adjustments through a menu system. Common settings include language, algorithm, flow unit, calibration limits, and backlight options.

Communication Protocol:
Details communication formats and supported commands for reading and writing data, using a 9600 baud rate with no parity check.

Installation and Operation Procedures:
  • For main pipes, open the upstream valve to a medium level, then slowly open the downstream valve for a small flow rate for 10 minutes before fully opening the upstream valve.
  • For bypass pipes, fully open the bypass valve, then open the upstream valve to a medium level, slowly open the downstream valve, close the bypass valve, and allow a small flow for 10 minutes before fully opening the upstream valve and closing the bypass valve completely.
  • Operate valves gently to prevent water hammer effects, especially for large diameter sensors.
  • Regular inspections are necessary to ensure long-term functionality. Address abnormalities immediately, particularly unusual gear sounds.
  • Maintain the transmitter every three months, ensuring no damage during cleaning and reassembly.
  • When not in use, clean the transmitter's internal liquid, cover both ends to prevent dust, and store in a dry place.
  • Regularly clean used filters and store them with protective covers in a dry place when not in use.
  • Transmission cables can be laid overhead or buried, with protective coverings if buried.

Fault Treatment:
  • Issue: Normal liquid flow but no display on the instrument.
    Causes: Power supply issues, wiring faults, preamplifier failure, or stuck gear.
    Solutions: Check power and wiring, use a multimeter to find faults, inspect the preamplifier, and clean or replace the gear.
  • Issue: Flow display value decreases without flow reduction operation.
    Causes: Blocked filter, loose valve core, or debris blocking the transmitter gear.
    Solutions: Clean the filter, repair or replace the valve, and clean the sensor.
  • Issue: No liquid flow, but non-zero or unstable flow display.
    Causes: Poor shielding and grounding of transmission wire, pipe vibration, or internal instrument faults.
    Solutions: Ensure proper grounding, reinforce piping, and repair the display instrument.

Company Information:
  • Xi'an Yunyi Instrument Co., LTD reserves the right to improve products and instructions without notice. The physical appearance of products is subject to the actual object.
  • Contact Information:
    Production Base: Building 21, Phase II, Ronghao Industrial Park, Gaoling District, Xi'an
    Marking Center: 1003, Weiyang District, Xi'an
    Tel: 4000-118-588
    Fax: 029-88612256
    Website: www.369yb.com
    Email: [email protected]
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Catalog excerpts

YUNYI Circular Gear Flowmeter-1

(Revised time: 03 September 2024) YFGRW2000B Gear Flow Meter User manual Please read the user manual carefully before using the product

 Open the catalog to page 1
YUNYI Circular Gear Flowmeter-2

1. product presentation: YFGRW200B wireless gear flowmeter is a new type of volumetric flowmeter developed according t o the principle of gear motor, which is used for precise continuous or intermittent measurement of liquid fl ow in the pipeline. It is suitable for flow measurement of heavy oil, polyvinyl alcohol, resin and other medi a with high viscosity, and small flow can be accurately measured. Working principle and structure: There are a pair of engaged gears in the flowmeter cavity as a rotor, two gears and cavity can respectively constitute a fixed volume, called the standard volume,...

 Open the catalog to page 2
YUNYI Circular Gear Flowmeter-3

■ High sensitivity measurement ■ Resistance to high pressure, high and low temperature resistance ■ High-precision measurement with excellent repetition accuracy ■ In a wide temperature range, the output signal is not affected by the temperature ■ High precision is still maintained at the lower limit of the low flow rate measurement range ■ High operational reliability of the electronic components ■ The preamplifier terminal is easy to use

 Open the catalog to page 3
YUNYI Circular Gear Flowmeter-4

■ Please indicate the medium and the minimum flow rate, different viscosity medium, the minimum flow rate range is different ■ There is a magnet inside the gear, measuring the media containing iron ions is prone to lag problems, please use with caution ■ Precision description: range ratio 1:10, accuracy 0.5% specification and dimension model

 Open the catalog to page 4
YUNYI Circular Gear Flowmeter-5

5. Ordering Example: YYCL attended mode G thread specification installatio and dimension 2·7·20·50·100 Model Signal type 1. Pulse 2.4-20 mA current 3.RS485 communication 4. Pulse / current / RS485 communication Converter type 5. Pulse / current / A. No display junction box B. No lead plug is shown C. Stainless steel housing lead plug D. Black aluminum alloy case lead plug Example: number, product YYCL7 GA2- - - - -code - - - -Represents the YYCL 7 series flow range of 0.05-7 L/min, threaded connection, type A without display junction box, 4-20 mA output. 六、Electrical appliance installation and...

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YUNYI Circular Gear Flowmeter-6

Hosman Digital Signal Output: With the display of full ■ Frequency wiring: 24 power supply F + and F-, frequency wiring ■ 485 wiring: 24V power supply F + and F-485 wire A and B. ■ Current wiring: if the customer site system is two-wire 24V + connected to I +, the current line is connected to I-. In three lines, the 24V + is connected to I +, the current line is connected to I-, and then the current line and the GND of the 24V power supply are short connected together in the system. In the four-wire system, 24V + is connected to I +, the current line is connected to I-, and then the system 24V...

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YUNYI Circular Gear Flowmeter-7

七、 Display and menu After the power is turned on, the instrument first self-tests and enters the working main display state of screen 1. 0 0 0 0 0 0 0 0 .Nm3 First line: self-test storage function normal sign, with LCD letters for backlight open state. Second row: instantaneous flow rate. Line 3: cumulative flow. Fourth row: flow rate display, need to set the caliber before the display. Keynote: The circuit board can be found through the appearance of three keys exist, their functions are: SHIFT:a、 Switch the screen. You can switch this to the menu screen on the main screen. b、 Switch between...

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YUNYI Circular Gear Flowmeter-8

1. Common function Settings 2. Common parameter query

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YUNYI Circular Gear Flowmeter-9

enter Parrword: XXXX I No'te: Pressure and temperature compensation instrument, do not show pressure and temperature, only show frequency Production calibration function (calibration output current signal, no standard input entry) • The production and adjustment of the instrument should be carried out by professionals with a deep understanding of the instrument under tire condition of calibration equipment with corresponding accuracy. In the second line system, there should be at least a range> 20 mA, an accuracy better than 0.1% • Production adjustment and some advanced Settings are carried...

 Open the catalog to page 9
YUNYI Circular Gear Flowmeter-11

01 is the device communication address, 03 is the function code, 00 00 is the starting register address, 00 0E is the register length, and C4 0E is the CRC check code. 01 is the mailing address of the device, 03 is the function code, 1C is the number of bytes (0E is 14 registers, each register two bytes of 28 bytes) 2AA7 3F 60 is the 11th and 12th registers back, representing the cumulative flow below 100 bits need to be rearranged and resolved (order 3412) That is, 3F 60 2A A7, the analytical number and software reading is 0.87565.

 Open the catalog to page 11
YUNYI Circular Gear Flowmeter-12

♦ The site installation position of the transmitter should avoid as far as possible the large temperature, large mechanical vibration, strong magnetic field interference, corrosive environment, should choose easy maintenance position installation; ♦ The transmitter should generally be installed horizontally, and the sensor must be firmly installed on the assembly body with screws. If it must be mounted vertically, the liquid direction must be upward. The liquid shall be filled with pipes, with no air bubbles; ♦ The type of transmitter accessory is installed, the base center line should be aligned...

 Open the catalog to page 12
YUNYI Circular Gear Flowmeter-13

valve with medium opening, then slowly open the downstream valve, close the opening of the bypass valve, make the transmitter run with a small flow for 10 minutes, and then fully open the upstream valve fully closed bypass valve (to ensure no leakage), and finally adjust the opening of the downstream valve to the required normal flow; • When opening and closing the valve, it should be gentle, such as automatic control opening and closing, especially for the large diameter sensor best "two segments open, two segments close", to prevent the sudden impact of liquid water hammer effect resulting...

 Open the catalog to page 13
YUNYI Circular Gear Flowmeter-15

Retain spare | 2023111031251 The Company reserves the right to improve the product and the instructions for any change without notice, and the physical appearance of the product is subject to the physical object; This book has been carefully checked, but may not rule out the possibility of printing errors or misunderstanding on the content, please understand, the company has the right of interpretation. Xi'an Yunyi Instrument Co., LTD production base: Address: Building 21, Phase II, Ronghao Industrial Park, Gaoling District, Xi'an marking center: Address: 1003, Weiyang District, Xi'an Tel.: 4000-118-588...

 Open the catalog to page 15

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