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TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA

TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA

TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA

Product catalog summary
Introduction
Plains Exploration and Production Company (PXP) faced challenges in meeting California's stringent sales gas specifications due to an under-sized low-temperature separation unit (LTS). The installation of a Xebec Fast-Cycle Pressure-Swing Adsorption (PSA) Unit was proposed as a solution to enhance gas processing efficiency.

Situation Analysis
PXP's oil production was limited by the capacity of their existing LTS unit, which was crucial for dehydrating and de-riching field gas. The constraints on gas throughput directly impacted oil production and revenue. A new LTS unit was considered but was deemed too costly and time-consuming.

Solution Implementation
Xebec's engineers redesigned the gas processing system to include a Fast-Cycle PSA unit. This solution was cost-effective, requiring less than one-third of the investment needed for a new LTS unit. The redesign doubled the gas throughput capacity and minimized potential fugitive emissions by using a single rotary valve.

Benefits and Results
The integration of the Xebec Fast-Cycle PSA unit resulted in several benefits:
  • Lower costs and increased capacity.
  • Reduced fugitive emissions, facilitating a quicker permitting process.
  • Shorter project lead time, with the entire process from design to start-up taking less than eight months.
  • Minimal disruption to existing operations.
The system successfully met and exceeded California's regulatory gas specifications, allowing operating personnel to focus on maximizing oil production.

Conclusion
The Xebec Fast-Cycle PSA unit proved to be an effective solution for PXP, enhancing gas processing capabilities while reducing costs and emissions. This case study highlights the potential for similar applications in other oil production facilities.

About Xebec Adsorption Inc.
Xebec Adsorption Inc. is a global leader in clean energy solutions, specializing in biogas upgrading, natural gas treatment, and hydrogen purification. With a strong presence in North America, Asia, and Europe, Xebec continues to innovate in the field of energy conversion.
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Catalog excerpts

TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA-1

TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA Case Study: Benefits of Fast-Cycle PSA in an Oil Production Facility Plains Exploration and Production Company (PXP) Situation: Limited oil production capacity caused by a difficult-tooperate, under-sized low-temperature separation unit (LTS) Solution: Installation of a Xebec Fast-Cycle Pressure-Swing Adsorption (PSA) Unit to remove heavier hydrocarbons from field gas to meet sales gas specifications Benefits: Lower Cost, Increased Capacity, Fewer Fugitive Emissions, Shorter Lead Time Location: Los Angeles Basin, California XEBEC’S compact M-3100, fast-cycle PSA system was the perfect solution for PXP at the Los Angeles Basin in California Building a Better Purification System XEBEC’s Design Plains Exploration & Production (PXP), an oil producer located in downtown Los Angeles, was struggling to meet California’s new and more stringent sales gas specifications for ethane and heavier hydrocarbons. Oil production had to be decreased due to limited capacity of their LTS unit, which was used to dehydrate and derich the field gas from the oil wells to produce sales gas. Gas production in an oil field is a necessary function of oil production. Therefore, a limitation in gas throughput automatically drives a decrease in oil production, resulting in revenue loss. A new LTS unit was considered, however, it would have taken over 12 months to come online and a multi-million dollar capital investment would have been required. Additionally, due to space limitations and installation requirements, start-up of a new LTS unit would have disrupted oil production by several weeks, resulting in an unacceptably high total project cost. PXP turned to Xebec for a better solution. XEBEC engineers re-designed the gas processing system to incorporate the use of XEBEC’s Fast-Cycle PSA unit. The new system cost less than one-third of a new LTS unit, and by reusing the existing LTS to improve methane recovery, the gas throughput capacity doubled. As an added benefit, the basic design of the Fast-Cycle PSA incorporated the use of a single rotary valve to replace the multitudes of valves found on conventional PSA technologies. This reduced the potential for fugitive emission levels, resulting in a quickened permitting process. From design to start-up, the entire project time took less than eight months. And by incorporating the use of existing equipment, disruption to the operation was minimized. XEBEC ADSORPTION INC. | 730 Boul. Industriel, Blainville, Quebec, J7C 3V4 Canada Toll Free: 1-877-88-XEBEC | Phone: (450) 979-8700 | Fax: (450) 979-7869 | Website: www.xebecinc.com | Email: [email protected]

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TIME AND COST SAVINGS PROVEN WITH XEBEC FAST-CYCLE PSA-2

The Redesigned Facility in Los Angeles In the re-designed facility, the PSA processes field gas from the oil wells to sales gas specifications. Tailgas from the XEBEC Fast-Cycle PSA is compressed then chilled through the old LTS unit producing gas which is combined with the product stream from the PSA and natural gas liquids (NGL’s). The liquids are then stabilized for sale, while vapors from the NGL Stabilizer are processed in a MicroTurbine to generate electricity for re-use by the producer, as shown in Figure 1. Amine Unit Tailgas Compressor About XEBEC Adsorption Inc. The XEBEC Fast-Cycle...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.