N2X Nitrogen

N2X Nitrogen
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N2X Nitrogen

Product catalog summary
Overview
Xebec Adsorption Inc. specializes in on-site nitrogen generation solutions for industries such as food & beverage, electronics, pharmaceuticals, and oil & gas. Nitrogen's inert properties make it suitable for applications like blanketing, modified atmosphere packaging, and metal processing.
Nitrogen Generation Technologies
Traditionally produced via cryogenic distillation, nitrogen can now be generated more efficiently on-site using Pressure Swing Adsorption (PSA) and membrane systems offered by Xebec. These methods are cost-effective and environmentally friendly.
Benefits of On-Site Generation
  • Reduces reliance on external suppliers.
  • Allows adjustable nitrogen purity from 95% to 99.999%.
  • Lowers production and maintenance costs.
  • Eliminates transport costs and supports continuous operation.
  • Features easy installation and operation with modular systems.
System Components and Process
The nitrogen generation process includes air compression and pre-treatment to remove impurities, followed by oxygen removal using PSA or membrane technology. These systems are designed for efficiency and minimal environmental impact.
PSA Technology
PSA systems use adsorbents to separate nitrogen from other gases. Xebec's PSA units are highly efficient and customizable based on flow rate, purity, and pressure requirements.
Design and Specifications
PSA generators are designed to operate under specific conditions, with varying nitrogen output capacities based on purity levels. They are adaptable to different operational needs and can be integrated into existing setups.
Conclusion
Xebec's nitrogen generation systems provide a reliable, cost-effective, and environmentally friendly solution for industries needing high-purity nitrogen.
Technical Specifications
The document details various models of PSA and Membrane Nitrogen Generators, including dimensions, weight, and connection sizes. It highlights flexibility in pressure and temperature ranges, and the ability to adjust nitrogen flow and purity levels.
Design and Operation
Xebec's systems are designed for easy integration and operation, featuring modular designs and compact footprints. They can be standalone or fully integrated, with options for remote monitoring and control via a PLC and HMI interface.
Performance and Efficiency
The document emphasizes the high performance of Xebec's membrane technology, capable of producing nitrogen with purities from 95% to 99%. It also discusses the energy efficiency of PSA systems compared to membrane systems, noting the higher pressure and energy consumption of the latter.
Customization and Options
Xebec offers customizable options and accessories, including air compressors, dryers, and advanced control systems. The document stresses selecting the right system based on specific operational needs and cost considerations.
Environmental and Quality Commitment
Xebec is committed to environmentally responsible practices, designing equipment with low emissions and minimal consumable consumption. The company focuses on quality and customer service, providing end-to-end support and aftermarket services.
Contact Information
The document provides contact details for Xebec's offices in Canada, the USA, and China, along with an overview of the company's expertise in clean air and gas technologies.
Main Sections
  • Fabrication: Covers design and engineering aspects, including electrical, mechanical, and piping design, and process control and automation. It also includes process engineering and development services like contract R&D, simulation, and modeling.
  • Full Turnkey Solutions: Comprehensive solutions encompassing all stages of project development and execution.
  • Project Management: Involves overseeing and coordinating all aspects of a project to ensure successful completion.
  • Aftermarket Services: Provides ongoing support and maintenance, including 24/7 troubleshooting, custom service contracts, and supply of parts like filters and hygrometers. Training services are also offered through workshops, webinars, and certification programs.
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Catalog excerpts

N2X Nitrogen-1

for a range of applications, including Food & Beverage • Laser • Chemical • Metal & Glass Processing • Electronics • Pharmaceutical • il & Gas Extraction O • Aviation • Nitrogen Generation

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N2X Nitrogen-2

Nitrogen Generation Nitrogen (N2) is a dry, inert, colourless, odourless gas. It is commonly used in a wide range of industry applications because it prevents both fast and slow oxidization. Blanketing Due to its low reactivity, nitrogen is an excellent blanketing gas. Blanketing protects a product from the environment or vice-versa. Blanketing is a common practice in the chemical, food, pharmaceutical, oil and gas, glass and metallurgical industries. Modified Atmosphere Packing (MAP) The presence of oxygen inside packaged foods and beverages promotes bacterial growth and oxidation, compromising...

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N2X Nitrogen-3

Canadian-made, fully CRN & ASME Certified Traditionally, nitrogen has been produced by cryogenic distillation and commercialized in the form of bulk liquid and high pressure compressed gas cylinders. Nowadays, vendor price increases, long term contracts, rental fees, have motivated the development of more efficient and cost effective technologies for on-site generation of nitrogen using pressure swing adsorption (PSA) and membrane systems. Depending on required flow and purity, both can be far more cost-effective than bulk or high pressure cylinder sources. On site equipment is the right choice....

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N2X Nitrogen-4

Nitrogen System Components An on-site nitrogen generation system includes compression and pre-treatment units followed by an O2 removal step which is performed by either a pressure swing adsorption (PSA) unit or a membrane system, depending on flow and purity requirements. Nitrogen Generation System Using Refrigerant Drying and Membrane Technology — 95.0 to 99.0% Purity See available options on Page 14 Compressor with After-cooler Refrigerant Dryer Water Separator XL-F, SF + AC Filters or Activated Carbon Tower XL-G Membrane XL-SF Filter Nitrogen Generator Filter Nitrogen Receiver Nitrogen Generation...

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N2X Nitrogen-5

From Air to 99.999% Pure Nitrogen Step 1: Air Compression & Pre-Treatment Atmospheric air must be compressed and treated to remove impurities before it enters the O2 removal process. Impurities include dust particles, traces of oil and VOCs compounds, low concentrations (parts per million) of CO2, CO, and water. Step 2: Dust & Oil Removal Dry compressed air is sent to an air receiver which reduces process fluctuations and guarantees smooth operation of the compressed air system and the O2 removal system. High efficiency coalescing filters are used to remove moisture and oil aerosols to 0.01 ppm...

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N2X Nitrogen-6

Pressure Swing Adsorption (PSA) PSA technology is a simple, cost-effective method where atmospheric air is pressurized (50-140 psig/3.5-9.7 barg), and then fed into a vessel filled with adsorbents like carbon molecular sieves (CMS). High N2 Rates Adsorption Process Xebec’s N2X™ solution with PSA works under the principle of adsorption equilibrium and kinetic theory. Xebec’s kinetic adsorbent is highly selective to components such as O2, CO2 and water vapour, while allowing nitrogen molecules to pass through the adsorbent bed. O2, CO2, and CO molecules easily diffuse inside the adsorbent pores...

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N2X Nitrogen-7

N2 Output Design Capacity Table PSA Nitrogen Generators xebec adsorption Inc. I 730 Boul. Industrie!, Blainville, Quebec I CANADA J7C 3V4 canada Toll Free: 1-877-469-3232 | Canada Fax: (450) 979-7869 | USA Toll Free: 1-866-622-9100 | USA Fax: (832) 532-8746 Email: [email protected] | www.xebecinc.com

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N2X Nitrogen-8

PSA Nitrogen Generators Multiply nitrogen Flow by correction Factor—KN2T XEBEC ADSORPTION INC. I 730 Boul. Industrie!, Blainville, Quebec I CANADA J7C 3V4 Canada ToII Free: 1-877-469-3232 | canada Fax: (450) 979-7869 | UsA ToII Free: 1-866-622-9100 | UsA Fax: (832) 532-8746 email: [email protected] | www.xebecinc.com

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N2X Nitrogen-9

PSA Nitrogen Generators sizing example Nitrogen flow at design basis conditions = 521 NcMH Air/N2 Ratio at design basis conditions = 2.4 For 35°C and 6 barg: For 35°C and 6 barg: Nitrogen Flow = 521 NCMH x 0.95 x 0.82 = 406 NcMH Inlet Air Flow = 406 NCMH x 2.4 x 1.07 x 1.0 = 1053 NcMH Xebec reserves the right to change the design and/or dimensions and/or weight at any time without any notice or liability. xebec adsorption iNc. | 730 Boul. Industrie!, Blainville, Quebec | CANADA J7C 3V4 canada Toll Free: 1-877-469-3232 I Canada Fax: (450) 979-7869 I UsA Toll Free: 1-866-622-9100 I UsA Fax:...

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N2X Nitrogen-10

High Performance Membrane Technology When required nitrogen purity is lower than 99% and the product stream must be delivered at higher pressures (about 175 psig/12 barg), Xebec’s high-performance, hollow fiber polymer membrane solution is recommended. High N2 Rates Membrane separation is based on the difference between the permeation rates of various gas molecules through the membrane’s microscopic pores. When pressurized air feed enters the membrane modules, O2, CO2, water and other gases have a much stronger preference to diffuse and permeate through the membrane than N2 molecules. Xebec’s...

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N2X Nitrogen-11

Membrane Nitrogen Generators N2 output design capacity (at design basis conditions) Capacity calculations are at design basis conditions. Specifications listed above are typical values. Each membrane unit will be sized on a case by case basis according to customer process requirements. Membrane Nitrogen Generators Design Basis XEBEC ADSORPTION INC. | 730 Boul. Industriel, Blainville, Quebec | CANADA J7C 3V4 Canada Toll Free: 1-877-469-3232 | Canada Fax: (450) 979-7869 | USA Toll Free: 1-866-622-9100 | USA Fax: (832) 532-8746 Email: [email protected] | www.xebecinc.com

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N2X Nitrogen-12

Sizing Examples PSA nitrogen Generators Correction FactorsMembrane Nitrogen Generators Multiply Nitrogen Flow sizing example NTxM-14 system @ 99%, 6 barg, 35°0: Nitrogen flow at design basis conditions = 7 N0MH For 35°C and 9 barg: Kn2T = 0.97 | Kn2P = 0.71 Nitrogen Flow = 7 NCMH x 0.97 x 0.71 = 5 N0MH Multiply Nitrogen Flow - Air/N2 Ratio at design basis conditions = 4.7 Inlet Air Flow = 5 NCMH x 4.7 x 0.89 x 1.04 = 21 N0MH Technical SpecificationsMembrane Nitrogen Generators Xebec reserves the right to change the design and/or dimensions and/or weight at any time without any notice or liability....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.