Overview

This document provides comprehensive technical specifications and features for the XCMG Kun-Peng (KP) Series Electric Counterbalanced Forklifts, covering models with load capacities from 1.5 to 3.8 tons. It includes detailed data on mechanical dimensions, performance, battery and charger options, tire types, safety, comfort features, and accessory options, supporting informed selection and operation in diverse industrial environments.

Manufacturer and Contact Information

• Manufacturer: XCMG
• Address: No.88, ChangAn Road, Economic Development Zone, Xuzhou, Jiangsu, China
• Postal Code: 221004
• Phone: 0516-87560299
• Customer Service Hotline: 400-110-9999
• Website: www.xcmg.com

Key Features and Design Highlights

• Drive System: Kun-Peng single drive type C, delivering enhanced performance compared to traditional electric forklifts.
• Battery System: Interchangeable lithium and lead-acid batteries with a unified frame for easy swapping, enabling flexible operation and battery charging-free zones.
• Ergonomics: Wide view mast, USB port, cup and cell phone holders, three-speed gear switch for variable speed and acceleration, and spacious operator cabin for comfort.
• Maintenance: Easy access to main components via removable floor pad and balancing weight cover; front and rear accessibility for key maintenance parts.
• Protection and Durability: Protection rating ≥ IP67; active equalization Battery Management System (BMS) to balance battery voltage and extend battery life; passed rigorous environmental tests including low temperature, rainfall, vibration, electric performance, stability, climbing, and wading.
• Safety and Stability: Integrated balancing weight design improves center of gravity and load capacity; lower center of gravity enhances safety when unladen; large tires provide strong road grip; high ground clearance ensures excellent terrain passing ability.

Performance Specifications

• Maximum driving speed (laden): 16 km/h
• Maximum gradeability (laden): 20%
• Maximum lifting speed (laden): 340 mm/s
• Maximum lifting speed (unladen): 460 mm/s

Mast and Load Capacity

• Multiple mast configurations: two-stage, wide vision two-stage full free lifting, and wide vision three-stage full free lifting.
• Load capacities range from 1.5t to 3.8t with standard load center distance of 500 mm.
• Mast tilting angles vary between 6° and 12° front/rear depending on model.
• Free lifting and maximum lifting heights vary by mast and model, with maximum lifting heights up to 7,500 mm.
• Wide and dual front tire options influence fender width and stability.

Technical Parameters Summary

• Rated load capacities and load center distances detailed per model.
• Dimensions including wheelbase, overall length and width, mast heights, and fork sizes.
• Weight distribution on front and rear axles.
• Tire types and sizes specified for each model.
• Performance metrics: driving speed, lifting/lowering speeds, maximum traction force, gradeability, and acceleration times.
• Powertrain details: traction and lifting motor power ratings, controller types (MOS Tube and AC controllers).
• Battery specifications: voltage, capacity, weight, and type (DIN standards).

Environmental and Testing Standards

• Forklift overall waterproof rating: IPX4.
• Battery Management System with active equalization technology to optimize battery performance and lifespan.
• Passed extensive environmental tests including low temperature, rainfall, vibration, and electric performance assessments.

Recommendations and Best Practices

• Utilize interchangeable battery systems to maximize operational uptime and flexibility.
• Select mast type and tire configuration based on specific operational needs and load requirements.
• Perform regular maintenance facilitated by accessible design of key components.
• Stay updated with manufacturer’s product revisions as specifications and structures may evolve.
• Tire selection guidance: 1.5-2.5t forklifts use pneumatic tires; 3t forklifts combine air front tires with solid rear tires; 3.5-3.8t forklifts use solid tires exclusively.

Model Specifications and Dimensions

• Rated load capacities range from 2000 kg (X5-C) to 3800 kg (XCB38).
• Standard load center distance is 500 mm across models.
• Wheelbase varies from 1440 mm to 1780 mm depending on model.
• Overall length (including forks) ranges approximately from 3000 mm to 3650 mm.
• Overall width ranges from about 1100 mm to 1300 mm.
• Fork dimensions generally around 40 mm thickness, 122 mm width, and 920 mm length.
• Mast specifications include tilting angles, max lifting height (up to ~4217 mm), free lift height, and mast retraction heights.

Performance Parameters

• Driving speeds: full-load 15.5–17.5 km/h; empty-load up to 25 km/h.
• Lifting speeds: approximately 0.3 to 0.47 m/s depending on load and model.
• Lowering speeds: around 0.4 to 0.5 m/s.
• Maximum traction force: 11,100 N to 20,000 N.
• Gradeability: full-load 17% to 20%; empty-load up to 25%.
• Acceleration time over 10 meters: 8 to 18 seconds depending on load and model.

Tires and Wheels

• Tire types include pneumatic (air), solid, and environment-friendly solid tires.
• Tire sizes vary by model, e.g., front tires from 6.50-10-12PR to 28×9-15-14PR; rear tires from 16×6-8-16PR to 200/50-10.
• Typical configuration: 2 front and 2 rear tires, with driving wheels specified.
• Some models feature mixed tire types (e.g., pneumatic front, solid rear).

Battery and Charger Options

• Battery types: Lead-acid and Lithium-ion available.
• Lead-acid battery capacities: 80V360Ah to 80V600Ah; Lithium-ion: 80V206Ah to 80V560Ah.
• Battery weights range from approximately 750 kg to 1325 kg.
• Charger models: BKDLC80100 and BKDLC80200 with power ratings from 8.7 kW to 17.5 kW.
• Charging parameters: input voltage 380±15%, output currents up to 200A, suitable for indoor use.
• Dual charger option available for 80V560Ah Lithium battery.

Drive and Control Systems

• Operation types: sit-down with hydraulic or mechanical controls.
• Traction motor power up to 18.5 kW; lifting motor power up to 17.5 kW.
• Controller types include MOS Tube and AC controllers.

Safety and Comfort Features

• Safety features: seat switches, seatbelt interlocks, LED warning lights (blink, rotate, buzzer), reversing radar and camera, fire extinguishers (1kg to 4kg), overspeed warnings, rearview mirrors.
• Comfort options: shock-absorbing seats, driver cabins with fan, air conditioning, heater, windshield wipers.
• Additional options: mast fall buffering, mast lift buffering, electric fan, steering wheel trigger turning, synchronous steering, automatic steering slow down.

Attachments and Hydraulic Options

• Available forklift attachments and non-standard forks.
• Hydraulic options: multiple valves (two, three, or four valves and pipes), fingertip control, metric unit hydraulic systems.
• Full OPS function with mast falling overload protection standard.

Additional Notes and Recommendations

• Load curve diagrams and load center distances are critical for safe operation.
• Product specifications and structures may be updated without prior notice; actual products may vary.
• Tire selection should align with load capacity and operational environment.
• Standard fork specifications and charger details are referenced in separate technical data sheets.

Summary

The XCMG Kun-Peng KP Series Electric Counterbalanced Forklifts offer robust, versatile, and ergonomically designed solutions for mid-to-high-end industrial material handling. Their advanced drive technology, interchangeable battery systems, comprehensive safety and durability features, and extensive configuration options make them competitive and adaptable to diverse operational requirements. The detailed technical data supports precise selection and optimized operation tailored to specific working conditions.