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The secrets of inclination measurement

The secrets of inclination measurement
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The secrets of inclination measurement

Product catalog summary
Preface
This document, "The Secrets of Inclination Measurement," explores the field of inclination measurement in metrology, highlighting its applications in machine tool alignment and dam monitoring. WYLER AG, a leader since 1928, aims to enhance understanding and usage of these tools.
1. General Introduction to Inclination Measurement
  • History: Inclination measurement has evolved from ancient construction and navigation tools to modern electronic sensors.
  • Definition: Inclination is the angle between two lines, with absolute and relative distinctions.
  • Units: Units include degrees, radians, and micrometers per meter (µm/m).
  • Measurement Techniques: Techniques involve absolute zero determination and gravitational force effects.
2. Measurement Systems and Application Software
WYLER AG offers systems and software for inclination measurement, including precision spirit levels and digital sensors.
3. Product Groups
Products include precision spirit levels, electronic instruments, and digital sensors for specific applications.
4. Applications
Used in machine tool alignment, surface flatness measurement, and structural monitoring.
5. Precision Spirit Levels
Includes zero adjustment techniques and use of clinometers for precise measurements.
6. Electronic Handheld Instruments
Systems like nivelsWiss and BlueSystem offer high precision for industrial applications.
7. Inclination Measuring Sensors
Analog and digital sensors like Zerotronic are used in dynamic environments.
8. Handheld Instruments with Digital Evaluation
Devices like BlueLevel-2D provide digital measurement evaluation.
9. Zeromatic Sensors
Used for precise monitoring of structures like dams and bridges.
10. Digital Displays and Interfaces
WYLER AG provides digital displays and interfaces for data transmission and measurement display.
Zero-Point Deviation and Inclination Measurement: Discusses correcting zero-point deviation in instruments, with manual correction for older models.
Units of Inclination Measurement: Provides conversions between common units.
Linearity and Measurement Errors: Linearity refers to the proportional relationship between a measured quantity and the measurement signal.
Gravitational Force and Compensation: Inclination measurements are affected by gravitational variations, requiring local gravity correction.
Measuring Uncertainty: Factors like temperature and environmental conditions contribute to measuring uncertainty.
Length of Measuring Bases: Long bases reduce local errors, while short bases provide dense information.
Measurement Types: Distinguishes between relative and absolute measurements, with long-term monitoring for structures.
Quality Control and Calibration: WYLER AG's accreditation and certification processes ensure high-quality calibration.
Material and Construction: Precision of spirit levels depends on materials like cast iron or special steel.
Measurement Systems: Includes precision spirit levels, electronic instruments, and sensors.
Measuring Principles: Inductive, capacitive, and laser systems are used for precise measurements.
Software Solutions: LEVELSOFT PRO, MT-SOFT, LabEXCEL, and DYNAM support various measurement tasks.
Applications: Used in civil engineering, printing, machine tools, and environmental monitoring.
Conclusion: WYLER AG provides precision instruments and software for diverse industrial applications.
Heeling Measurement on Cargo Ships: Measures inclination during loading tests.
Large Grinding Machine with Flat Guideways: Requires periodic checks for co-parallelism.
Monitoring of Six Towers at a Double Sluice: Continuous monitoring with sensors for timely alarms.
ZEROTRONIC Sensors in Strong Magnetic Fields: Used in particle accelerators for accurate measurement.
Alignment of the Holes of Flanges: Ensures minimal deviation post-welding.
Precision Spirit Levels: Valued for precision despite electronic advancements.
Electronic Handheld Inclination Measuring Instruments: Inductive and capacitive systems like nivelSWISS are used for alignment.
nivelSWISS Technical Specifications: Offers horizontal and angular versions with specific measuring ranges.
Overview of nivelSWISS-D: Advanced version with digital display and ergonomic handle.
Versions and Applications: Available in horizontal and angular versions for different measurements.
Technical Specifications: Offers different measuring ranges and supports data connection.
Capacitive Measuring System: Provides high accuracy and resistance to interference.
Analog and Digital Measuring Principles: Used in various WYLER instruments for precise measurements.
BlueSYSTEM and BlueLEVEL Instruments: Designed for precision angle measurements with wireless data transmission.
Wireless Data Transmission: Supports Bluetooth transmission for reliable data transfer.
Measurement Procedures and Principles: Outlines procedures for precise inclination measurements.
Step Length and Overlap: Measurements should overlap for accuracy.
Temperature Influence: Temperature differences can affect measurement accuracy.
Software Features: LEVELSOFT PRO supports multiple languages and alignment methods.
Closure Error Correction: Process for correcting measurement deviations.
Alignment Methods: Describes various methods for minimizing errors.
Measurement of Straightness: Details process for measuring straightness using software.
Specifications and Procedures: Outlines methods for measuring straightness and flatness.
Standards and Recommendations: Provides formulas for flatness standards.
Software and Tools: Describes MT-SOFT and WYLER Flexbase for measurements.
Benefits of MT-SOFT: Cost-effective, increases quality, and user-friendly.
Measurement Capabilities: Measures various components and integrates LEVELSOFT PRO.
Measurement Concepts: Distinguishes between relative and absolute measurements.
Measurement Tools and Software: Describes tools and software for inclination measurements.
Long-term Monitoring: Emphasizes importance of stability in sensors.
Inclination Sensors: Offers analog and digital sensors for high-precision measurements.
Conclusion: Accurate inclination measurements require appropriate tools and software.
Overview: Discusses LEVELMATIC and ZEROTRONIC sensors for precise measurements.
LEVELMATIC Sensors: Insensitive to magnetic fields and used for various applications.
ZEROTRONIC Sensors: High-precision digital sensors with excellent stability.
Technical Details: Describes sensor calibration and dynamic characteristics.
Calibration and Performance: Ensures accuracy across environments.
Technical Specifications and Parameters: Details specifications for Zerotronic sensors.
Measurement and Error Reduction: Discusses methods for reducing measurement errors.
Data Transmission and Configuration: Describes wireless data transmission capabilities.
Special Applications and Custom Solutions: Adaptable for special applications.
Two-Dimensional LED-Cross: Provides visual representation of inclination.
Technical Specifications and Features: Details specifications of WYLER instruments and software.
LED-CROSS Specifications: Provides power supply and communication protocol details.
Software Overview: Describes DYNAM and LabEXCEL software.
BlueLEVEL-2D Features: High precision and compact design for 2-axis measurement.
CLINOTRONIC PLUS Features: Measuring range and connectivity options.
Software Requirements: Lists system requirements for software.
Conclusion: Provides technical details and guidelines for WYLER instruments.
Overview: Discusses CLINO 2000, BlueCLINO, and ZEROMATIC sensors.
LabEXCEL Clino Software Requirements: Lists requirements for software use.
CLINO 2000 Specifications: Precision handheld inclinometer with various features.
BlueCLINO Features: Based on CLINO 2000 with additional features.
BlueCLINO High Precision: Combines accuracy with flexibility.
ZEROMATIC Sensors: Two-dimensional sensors for monitoring small inclination changes.
Overview: Provides information on ZEROMATIC sensors and applications.
Specifications: Describes sensor housing and data transmission options.
Measurement Principles: Describes sensor models and measurement intervals.
Software and Configuration: Describes ZEROMATIC Configurator software.
Mounting Recommendations: Provides guidelines for sensor installation.
Applications: Describes AaNDoS-System for structure monitoring.
BlueMETER Sigma: Advanced display unit for inclination measurements.
Technical Specifications: Describes BlueMETER Sigma and BASIC models.
Introduction: Discusses BlueTC and BlueMETER LIGHT systems.
BlueTC Specifications: Describes data transmission and configuration options.
BlueMETER LIGHT Specifications: Simplified display unit for digital sensors.
USB/RS 485 Adapter: Facilitates connections between instruments and PCs.
Gravitational Influence on Measurements: Explains gravitational effects on measurements.
Conclusion: Provides technical specifications and configurations for inclination measurement systems.
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Catalog excerpts

The secrets of inclination measurement-1

WYLER AG, Inclination measuring systems Im Holderli 13, CH - 8405 WINTERTHUR (Switzerland) E-Mail: [email protected] Web: www.wylerag.com

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The secrets of inclination measurement-3

Compendium inclination measurement WYLER AG, Winterthur / Switzerland Page General introduction to inclination measurement History of inclination measurement Units in inclination measurement Relationship between degrees/arcmin and µm/m Correlation between the most common units (SI) Correlation between the most common units in inclination measurement What are positive and negative inclinations? The absolute zero by means of a reversal measurement Effect of gravitational force and compensation with inclination measuring instruments Measuring uncertainty Length of measuring bases Absolute measurement...

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The secrets of inclination measurement-4

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 6.3

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The secrets of inclination measurement-5

Compendium inclination measurement WYLER AG, Winterthur / Switzerland Preface There are already a great number of reference books on the topic of measuring techniques – so why the need for a book on inclination measuring technology? The title of this book “The Secrets of Inclination Measurement“ addresses the essential point: Inclination measurement holds a niche position within the field of metrology. The potential of this measuring technology remains largely unmet since it – and the implementation and interpretation of measurements for quality improvement – continue to be areas about which...

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The secrets of inclination measurement-6

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1. General introduction to inclination measurement 1.1 History of inclination measurement Inclination measurement was used already in ancient times • for the construction of buildings • for the creation of simple city maps • for navigation at sea The use of new materials and working methods allowed the development of new and more accurate inclination measuring instruments • 1727 the first sextant was built according to Isaac Newton‘s designs • 1760 the first theodolite was made by the physicist Dollond Especially in the field...

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The secrets of inclination measurement-7

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.2 What is inclination? The expression “ANGLE“ is defined as the divergence between two straight lines g and g in a flat plane. The 1 2 angle d is created at the cross section between the two lines g and g . 1 INCLINATION is a specific, position-dependent angle whereas we distiguish between an absolute inclination and a relative inclination. The absolute inclination (illustration 2) corresponds to the angle a between the straight Illustration 1 line g3 and the horizontal straight line g4, whereas the horizontal line g lies...

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The secrets of inclination measurement-8

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.3 Units in inclination measurement For large inclinations from 5...10 degrees the following units are normally used: • • • • • • • x.xx Rad xxxx.xx mRad xxx.xxx° DEG xxx° xx‘ DEG xx° xx‘ xx“ DEG xxx.xxx GON xxxx.xx A%o radian milliradian degree degree / minutes degree / minutes / seconds gon artillerie-permille For smaller inclinations up to 5...10 degrees the following units are normally used: • • • • • • • • • • • xxx.xxx mm/m xx.xxxx “/10“ xx.xxxx “/12“ xxxx.xx mRad xxxx.xx µRad xxx.xxx mm/REL xx.xxxx “/REL xxxx.xx %o...

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The secrets of inclination measurement-9

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.5 What is a ^m/m? It is quite difficult to imagine an inclination of the size of 1 jm/m. Using a small mathematical relation it becomes more imaginable. By multiplying the baselength "L” and the height "h” by a factor of 1000, the relation remains the same, L = 1km and h = 1 mm (1 mm/km). This way, it is much easier to imagine an inclination of 1 jm/m. As an illustration, a human hair has a diameter of 50...70 pm. 1.6 What is a Radian? The radian is the standard unit of angular measure, used in many areas of mathematics....

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The secrets of inclination measurement-10

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.8 Correlation between the most common units in inclination measurement 1 Rad corresponds to 57.30° 1 mRad corresponds to 206.26 Arcsec 1 degree corresponds to approx. 17.45 mm/m or 17.45 mRad 1 Arcsec corresponds to approx. 4.85 µm/m 1.9 What are positive and negative inclinations? WYLER definition: An inclination is positive when the instrument, on that side on which an electrical connector is installed, is lifted. When the instrument under the same precondition is declined, we define this as a negative inclination. 1.10...

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The secrets of inclination measurement-11

Compendium inclination measurement WYLER AG, Winterthur / Switzerland The word “linear“ comes from the Latin word linearis, which means created by lines. Usually, the term is used to describe a linear character. output measuring instrument Often, the basis between a measured quantity and the measurement signal (e.g. the output of the measuring instrument or the voltage of a sensor) is a linear function. The aim for a measuring device is proportionality and a small error of linearity. nominal characteristic maximum error of linearity Linearity according to DIN 2276: Measured value below half the...

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The secrets of inclination measurement-12

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.12 Effect of gravitational force and compensation with inclination measuring instruments The inclination displayed by inclination measuring instruments and sensors is based on the gravitation. However, gravitational force is not consistent around the globe, varying with latitude and height above sea level. Furthermore, variations of the density in the lithosphere cause additional local deviations. As an example, the gravity at sea level is • 9.78033 m/s2 at the equator • 9.80620 m/s2 at 45 degree of latitude • 9.83219 m/s2...

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The secrets of inclination measurement-13

Compendium inclination measurement WYLER AG, Winterthur / Switzerland 1.13 Measuring uncertainty In order to perform a valid measurement, a number of conditions must be fulfilled. A precision measurement is usually dependent on the influence of a number of different factors, such as: • Temperature of the object and ambient temperature • Temperature of the measuring instrument • Linearity of the measuring instrument • Vibrations • Dirt, dust, and humidity These influencing factors are generally termed measuring uncertainty. What are the major causes of measuring uncertainty? Measurements can never...

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