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DN3600 ANFD

DN3600 ANFD
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DN3600 ANFD

Product catalog summary
Introduction
Wuxi Zhanghua Pharm & Chem Equipment Co. Ltd. has developed the DN3600 ANFD, a groundbreaking API filtration-washing-drying platform. This unit is the largest of its kind in the nation, reducing dependency on imports and setting a new standard for capacity in the industry.
Specifications
  • Total Volume: 18,000 L
  • Slurry Capacity: 12,600 L
  • Filter Plate Area: 10 m²
  • Filtering Accuracy: 1 μm
  • Temperature Range: -15°C to 130°C
  • Pressure Range: -1 bar to 3 bar
  • Agitator Stroke: 550 mm
Technological Innovations
  • Integrated Heating: The vessel wall, base plate, and agitator work together to enhance thermal control, increasing heat transfer efficiency by 3-5 times.
  • Built-In CIP/SIP: Ensures compliance with cGMP and FDA standards through comprehensive cleaning systems.
  • Smart Automation: Siemens S7-1200 PLC automates cycles for precise control.
  • Modular Design: Features a split-tank and hydraulic lift for efficient maintenance and handling.
  • Dynamic Cake Control™: Proprietary algorithm for uniform drying and moisture control.
Performance and Efficiency
  • 40% increase in batch output.
  • 3-5x improvement in heat-transfer efficiency.
  • 40%+ increase in single-batch capacity.
Market Impact
  • Supports local industry by providing a domestic alternative to imported equipment.
  • Reduces geopolitical risks and total cost of ownership.
  • Complies with FDA/EU GMP standards.
Conclusion
The DN3600 ANFD offers a strategic advantage in API manufacturing, providing robust engineering solutions and supporting local supply chains. Wuxi Zhanghua invites collaboration for pilot testing and customization to meet specific project needs.
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Catalog excerpts

DN3600 ANFD-1

DN3600 ANFD: Redefining API Manufacturing Wuxi Zhanghua Pharm & Chem Equipment Co. Ltd.

 Open the catalog to page 1
DN3600 ANFD-2

Product Breakthrough A New Domestic Benchmark Engineered by Wuxi Zhanghua Pharm & Chem Equipment Co. Ltd.,this milestone unit is the nation's largest API filtrationwashing-drying platform, breaking import dependency and setting a new benchmark for capacity.

 Open the catalog to page 2
DN3600 ANFD-3

Product Breakthrough Integrated Heating Triples Heat Transfer Synchronized Heating Vessel wall, base plate, and agitator work in unison for optimal thermal control. Increased Batch Output SS316L Sintered Mesh Direct-contact heat exchanger boosts efficiency by 3-5x. Filter Plate Area Filtering Accuracy

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DN3600 ANFD-4

Built-In CIP/SIP Ensures cGMP q++ Integrated CIP/SIP Arrays Fixed spray balls and cleaning rings cover every surface, including main-shaft bellows, for full cGMP and FDA compliance. Heated blowback function prevents particle contamination during vacuum drying, overcoming a chronic domestic bottleneck. Complete assurance for API production and high-purity pharmaceutical filtration standards.

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DN3600 ANFD-5

Siemens PLC Automates Every Cycle Powered by a Siemens S7-1200 control system for precise, real-time control. Agitator Stroke Temperature Range Pressure Range Ensures stable, repeatable, fully automated filtration-washing-drying cycles.

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DN3600 ANFD-6

Engineering Edge Modular Design Cuts 36-Ton Downtime Split-Tank & Hydraulic Lift The split-tank body and hydraulically liftable base plate allow for rapid maintenance and safe handling of massive 36-ton material loads, solving traditional engineering bottlenecks. Airtight Discharge A DN300 fully enclosed side-discharge valve with bellows sealing ensures contamination-free, airtight discharge, which is critical for high-purity production.

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DN3600 ANFD-7

Engineering Edge Dynamic Cake Control™ Masters Uniform Drying Proprietary Algorithm Continuously adjusts agitator speed and stroke to prevent channeling and hot spots in thick filter cakes. Industry-Leading Efficiency Achieves uniform drying and repeatable moisture endpoints, even at 550 mm cake depth. Technology Sovereignty Eliminates reliance on imported control logic, securing strategic autonomy in high-end pharma equipment.

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DN3600 ANFD-8

Market Impact 40% Capacity Lift Drives ROI Quantified performance gains translate directly into tangible business value, providing a clear justification for investment. Improvement in Heat-Transfer Efficiency Increase in Single-Batch Capacity Filter Area with 1 μm Precision

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DN3600 ANFD-9

Market ImpactImport Substitution Secures Supply ChainA strategic alternative to overseas equipment, supporting local industry and insulating producers fromgeopolitical risks.Traditional Approach • Reliance on imported technology • Longer, complex supply chains • Geopolitical procurement risks • Higher total cost of ownership • Shortened, robust supply chain • Proprietary control algorithms

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DN3600 ANFD-10

Ready to Collaborate? Explore pilot testing, technical deep-dives, and customisation for your next API project. Our team is ready to provide comprehensive engineering support. Pilot Testing

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DN3600 ANFD-11

THANK YOU FOR READING! Wuxi Zhanghua Pharm & Chem Equipment Co. Ltd.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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