Overview

The document presents the specifications and features of the TTA Fixed Transducer Intelligent Screwdriver, designed for high-precision tightening applications across various industries such as new energy vehicles, automotive, electronics, and automotive parts.

Specifications and Performance

• Torque Range: Extended torque range with maximum torque up to approximately 2000 Nm depending on model.
• Accuracy: ±2% accuracy over the full torque range, compliant with ISO standards for both hard and soft connections.
• Speed: Maximum speed varies by model, typically up to 3000 rpm.
• Design Life: High Mean Time To Failure (MTTF), exceeding millions of cycles for durability.
• Display: Available with 3.5-inch or 7-inch programmable large screens showing real-time tightening curves and historical data.

Tightening Strategies and Control

• Supports multiple tightening strategies including clamping torque control, torque control, speed control, angle control, angle/torque control, and self-learning algorithms.
• High-order tightening strategies ensure tightening quality and flexibility for different application requirements.
• Automatic learning and recommendation of reference parameter ranges to quickly build tightening strategies.
• Multiple tightening steps and Psets reduce setup time and allow automatic switching between different tightening jobs.

Data Management and Connectivity

• Real-time data upload and integration with MES (Manufacturing Execution System) for seamless data sharing and process monitoring.
• Local controller data storage with capacity for thousands of tightening results and multiple historical curves for in-depth analysis.
• Data traceability with superimposed curves to facilitate depth analysis of tightening processes.
• Communication interfaces include TCP/IP, Modbus TCP, extended digital I/O, and open protocols for flexible integration.

Operational Features and User Interaction

• Superior human-computer interaction with intuitive visual displays showing running states for easy operation.
• Multiple startup modes: airborne, handheld, with optional trigger accessories, and onboard remote/IO/bus/protocol modes.
• Assembly process authority management requiring password entry for strategy and program settings to ensure security.
• Job planning and superposition protection with password intervention if job batches are inconsistent.
• Monitoring of abnormal tightening processes including detection of floating locks, sliding teeth, wrong or missing screws, and gasket issues.

Mechanical and Structural Details

• Ergonomic screwdriver design with anti-loosening button, clamp position, and quick-change bit mechanism.
• Available in straight or angled cable configurations with various cable lengths.
• Dimensions and weights vary by model, with detailed measurements provided for installation and integration.

Controller and Software Integration

• Parameters can be set via computer software supporting MES data sharing and reducing system integration costs.
• Controller options include 3.5-inch and 7-inch screens with programmable interfaces.
• Rapid expansion ports with threaded external connections allow quick attachment of external modules.

Applications

Designed for industries requiring precise and reliable screw tightening such as new energy vehicles, automotive manufacturing, electronics assembly, and 3C products.

Summary of Key Advantages

• High accuracy and fast tightening process.
• Intelligent error-proofing and monitoring capabilities.
• Convenient operation with flexible communication and startup modes.
• Robust data management ensuring traceability and quality control.

Note: For detailed technical specifications, dimensions, and model-specific parameters, users are advised to contact the manufacturer or refer to the detailed product drawings and datasheets.