Product Structure and Models
The document lists various product models identified by codes such as PTB-DSH-0040N-42-H1P-000-B through PTB-DAH-0800N-45-S3P-000-B. These models appear to be part of a series of tightening tools or controllers with varying specifications.
Key Parameters and Specifications
- Torque and Speed: Maximum torque values are specified in Newton-meters (Nm), and maximum speeds are given in revolutions per minute (rpm).
- Handle Diameter: Provided in millimeters (mm), indicating ergonomic considerations.
- Controller Design Life: Mean Time To Failure (MTTF) is mentioned, indicating reliability metrics.
- Bit Quick Connector: Included for ease of bit changes.
Controller Functions and Features
The controllers are designed with built-in capabilities for stand-alone use, including:
- Ergonomic pistol grip for comfortable handling.
- Trigger and forward/reverse rotation buttons.
- Scanning code module and display screen providing clear feedback on tightening status (OK/NG), battery, and communication.
- Set keys and scan code button for configuration.
- Built-in battery backup ensuring zero data loss during power exchange.
- Standard dual batteries with fast recharge capability.
- Additional features such as searchlight, hook interface, WiFi, and TCP/IP connectivity.
- Support for data collection including tightening results and torque-angle curves.
Tightening Strategies and Software System
The system supports advanced tightening strategies and software integration:
- Multiple tightening steps: one-step, two-step, and up to 16-step processes including cap recognition, screw-in, fitting, tightening, waiting, synchronization, loosening, etc.
- Base strategies include speed control, torque control, angle control, and combined angle/torque control.
- Higher-order strategies involve clamping torque control, torque-angle methods, delay waiting, zero speed hold, tightening to yield point, synchronization nodes, repair preparation, and external signal running.
- Software supports Pset & Job configurations with barcode binding and data storage.
- MES (Manufacturing Execution System) connection for data sharing and uploading.
- Web-based interfaces allow selection of binding stations, workpieces, jobs, and Pset barcodes with multi-level configuration.
Interfaces and Connectivity
- Support for HDMI, SD card, bus interfaces, emergency stop, IO interface, TCP/IP, RS232 interface, reset key, tool cable socket, power connector, and power switch.
- Parameters can be set via computer software or PLC integration, facilitating system integration and reducing investment costs.
Summary of Critical Information
- Ergonomic design and user-friendly controls enhance operator comfort and efficiency.
- Robust controller features ensure reliable operation with data integrity during power changes.
- Advanced tightening strategies provide flexibility and precision for various assembly requirements.
- Comprehensive software and connectivity options enable seamless integration into manufacturing systems and data management.
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