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Intergrated Solution For Screw Feeding & Tightening In Manual Stations

Intergrated Solution For Screw Feeding & Tightening In Manual Stations
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Intergrated Solution For Screw Feeding & Tightening In Manual Stations

Product catalog summary
About Us
Danikor specializes in automated feeding and intelligent tightening solutions for industries such as automotive OEMs, new energy systems, and electronics. The company has a global presence, numerous patents, and focuses on digital-intelligent assembly.
Pain Points in Assembly
Manual assembly stations face challenges like operator fatigue, leading to defects and inefficiencies. Danikor addresses these with solutions that enhance stability and efficiency.
Assembly Solution Overview
Danikor provides comprehensive screw feeding and tightening solutions, establishing a closed-loop quality control system for real-time control and traceability of fastening data.
Screw Feeding Solutions
  • Push-Plate Counting Feeder: Offers stable feeding with minimal jam rates and smart detection features.
  • Drum Feeder: Provides high feeding stability with optional functions for error reduction and screw quantity control.
Tightening Solutions
  • Tightening Screwdriver Application Solutions: Includes handheld modules for versatile operations, suitable for various screw types and spatial constraints.
  • Arm Introduction: Positioning arms ensure orderly fastening and prevent errors, enhancing manual operation flexibility.
Data Acquisition Solutions
Facilitates signal exchange with PLCs, simplifying logic control and managing tightening sequences to prevent errors.
Web Server and Graphic Guidance Software
Standardizes workflows and provides real-time guidance and data acquisition, supporting efficient assembly processes.
Overview: Danikor offers systematic tightening solutions tailored to various positions and working conditions using straight or angle-head screwdrivers. These solutions ensure standardized tightening sequences and prevent missed or repeated tightening, supporting automatic data collection and integration with MES systems for traceability and quality assurance.
Tightening Solutions: Allows clients to obtain encoding values and program logic directly. Features include IO control interfaces, barcode scanners, and positioning arms to enhance the tightening process. The system supports switching programs to obtain tightening results, torque, angle, and fault information.
Application Scenarios: Outlines scenarios for single-screwdriver applications for screws of the same and different specifications, using CK, CM, and CS series controllers and barcode scanning for flexible production.
Positioning Arms: Ensure sequential tightening by presetting coordinates, detecting positions in X, Y, and Z directions, allowing movement only after tightening is completed. Various arm types are discussed, including wall-mounted, carbon fiber, and gantry arms.
Data Acquisition Solutions: Provides flexible data acquisition solutions interfacing with MES systems, supporting real-time data acquisition and management across factory, production line, and workstation levels, enhancing digital production line management.
Integration with MES Systems: Details methods for integrating screwdriver series with MES systems, emphasizing the importance of supporting OP protocols and using graphic data acquisition software.
Web Server Software: Supports comprehensive data acquisition for digital assembly, ensuring data integrity and traceability, offering real-time multi-data acquisition, multi-field data analysis, and advanced tightening result analysis.
Graphic Guidance Software: Manages tightening process quality by guiding operators through standardized procedures, preventing errors and omissions, requiring the use of a positioning arm and supporting various external devices.
Contact Information: Danikor is located at Changjiang South Road, Xinwu District, Wuxi, Jiangsu, China, offering a consulting hotline and corporate email for inquiries.
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Catalog excerpts

Intergrated Solution For Screw Feeding & Tightening In Manual Stations-1

Integrated Solution for Screw Feeding & Tightening in Manual Stations

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-2

06 Push-Plate Counting Feeder 08 Handheld Tightening Module 09 Tightening Screwdriver Application Solutions 15 Data Acquisition Solutions 19 Graphic Guidance Software & Graphic Acquisition Software

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-3

FOCUS ON QUALITY FOR INTELLIGENT MANUFACTURING Provide reliable solutions & services for automation assembly Danikor founded in ����, specializes in automated feeding and intelligent tightening solutions. Our products are widely used in automotive OEMs, parts manufacturers, and industries including new energy systems and �C electronics. Core Technology Full-stack Self-developed Innovative Products Driving Transformation Forward-looking Strategy Digital-Intelligent Assembly Application scenario Industrial Leadership Intelligent Upgrade Cumulative Shipment Volume Coverage of automobiles and parts...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-4

Frankfurt, Germany Veszprém County, Hungary Istanbul, Turkey Seoul, South Korea Nagoya, Japan Wuxi, China Guadalajara, México Shenzhen, China(Office) Bangkok, Thailand Kuala Lumpur, Malaysia Ho Chi Minh City, Vietnam Distributor Market Coverage Global Market Presence China: Nationwide Coverage Overseas: �� Markets Worldwide + Europe: Germany, France, Belgium, Czechia, Hungary, Romania, Serbia, Slovakia, Türkiye, Poland, Austria, Switzerland Americas: United States, Mexico, Canada, Brazil Asia: Thailand, Vietnam, Malaysia, India, South Korea, Japan Full-Cycle Service System Service Engineers Service...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-5

上料必行 质为可期 Manual Assembly Workstation In certain scenarios involving bolt assembly, manual assembly remains an economical and practical choice. Screw Feeding & Tightening Solution However, when faced with high-intensity and continuous assembly rhythms, manual workstations are prone to various issues caused by operator fatigue, leading to an increase in product defect rates across the entire production line. This recurring situation significantly impacts production cycle times and efficiency. Danikor has implemented a series of bolt feeding and fastening solutions to effectively help manufacturing...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-6

Manual Assembly Station Solution Overview Manual Assembly Station Solution Overview �.Manual Screw-Picking Solution Solution A �.Automatic Screw Feeding Solution Solution A: Push-Pull Handheld Solution Assembly Guidance System 19P Standardizes the workflow Tightening Solution Material Tray Ensures orderly fastening and prevents incorrect or missed operations Material control and management Reject Tray Manages fastening failures and defective materials Enables intelligent screw tightening Hand-held Vacuum Module 08P Blow-Type Drum Feeder 07P Automatically delivers screws to the module nozzle Push-Pull...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-7

Screw Feeding Solution Product structure �.��L Push-up Plate Feeder Cost-effective assembly for M�~M�� screws Touchscreen User-friendly interaction, Real-time screw count display Product Advantages: Indicator light Real-time operation status indication Compact, high-capacity, desktop-friendly Dual push-plate structure, stable & reliable feeding Minimal jam rate (5/10,000) Quantitative output Feeder-scope of application for screws Standard screw Combination screw Shank length/mm Counting Box Ample capacity Screw Cleaning Vodule(optional) Achieves contaminationfree screw assemby Model description...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-8

Drum Feeder * It is also suitable for feeding nuts. For specific models, please consult our technical team. It delivers both stability and high cost-effectiveness, with a compact structural design suitable for desktop applications in manual assembly stations. Equipped with optional functions such as scan-to-open lid, long/short screw detection, material shortage detection, and cleaning module, it reduces manual intervention, minimizes error rates, and ensures effective screw quantity control. Product Advantages: Sleek product appearance with ergonomic industrial design User-friendly interface for...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-9

Hand-held Tightening Module Hand-held Vacuum Module This module features a simple structure and supports tool-free quick change of bits and suction tubes, enabling multi-functional use with a single unit. It is ideal for applications involving multiple screw types or changeover production lines. Integrated Handheld Module: Product structure Screwdriver Connector Manufactured to fit the installation form of the screwdriver Screw Blowing Tube With ring sensor Screw Driver Nozzle mounting seat Application Characteristics: With a lightweight yet robust design, the module is easy to handle and offers...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-10

Tightening Solutions Clients directly obtain encoding values and program the logic themselves. Danikor provides systematic tightening solutions by matching straight or angle-head screwdrivers to suit various positions and working conditions. We strictly standardize tightening sequences and effectively implement mechanisms to prevent missed and repeated tightening. Dual RS-��� Ports Furthermore, the solutions support automatic data collection, real-time uploading, and storage for the entire tightening process, enabling seamless integration with MES systems. This ensures complete trace- ability...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-11

Single-Screwdriver Application Single-Screwdriver Application Scenario �: Tightening Screws of the Same Specification Scenario �: Tightening Screws of Different Specifications Http Local CSV File (Results with Barcode) (Results with Barcode) Switch programs and obtain tightening results, torque, angle, fault information, etc. OP Modbus_TCP (Results with Barcode) (Results without Barcode) Switch programs and obtain tightening results, torque, angle, fault information, etc. Modbus_TCP TCP/IP Ethernet Cable Host Computer Software (Free) USB Set barcode specifications to automatically switch Job tasks,...

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Intergrated Solution For Screw Feeding & Tightening In Manual Stations-12

Arm-Assisted Application Arm-Assisted Application Scenario �: Without Arm Controller Scenario �: With Arm Controller Screwdriver Switch programs and obtain tightening results, torque, angle, fault information, etc. Clients directly obtain encoding values and program the logic themselves. Dual RS-��� Ports Switch programs and obtain tightening results, torque, angle, fault information, etc. Directly call task sequences and position information, and obtain OK/NG status, etc. Barcode Scanner Barcode Scanner

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.