Danikor Disc Feeder

Product catalog summary

Overview

This document describes the specifications, features, and application scope of a Disc Feeder system designed for feeding micro screws in electronics manufacturing environments. The system integrates vacuum modules, pneumatic components, and intelligent control interfaces to ensure efficient, clean, and precise screw feeding.

Product Composition

Vacuum Module
Disc Feeder
FlexPendant control interface
Customer-provided air tube and pneumatic coupler
Solenoid valve and signal interface
Client device connectivity via RS communication and IO lines

Key Advantages

Non-Stuck Feeding: Patented technology ensures stable, jam-free screw feeding, enhancing production efficiency.
High Precision: Optimized processing technology achieves high repeat positioning accuracy (up to ±0.02 mm), improving durability and screw removal accuracy.
Material Shortage Detection: Standard sensors provide early warning of material shortages to maintain continuous feeding and uninterrupted production.
Clean Feeding: Designed to meet stringent cleanliness requirements of the electronics industry, ensuring dust-free and reliable feeding.
Screw Length Detection (Optional): Prevents mixing of screws and improves product qualification rates.
Low Failure Rate: Intelligent fault alarms facilitate easy maintenance and replacement.
Wide Screw Compatibility: Supports screws with low LDR (Length to Diameter Ratio) ≤ specified values, including special super screws and step screws.
Artificial Intelligence Error-Proofing: Vision-based AI algorithms detect abnormal screw postures and material shortages for error elimination.

Technical Specifications and Screw Compatibility

The feeder supports screws with the following approximate dimensions (reference values):

Parameter	Range
Thread Diameter (M)	2~6 mm
Screw Length (L)	2.5~14 mm
Cap Diameter (D)	2.5~10 mm
Cap Thickness (T)	0.5~3 mm
Length to Diameter Ratio (LDR)	≤ 3 mm

Three feeder models are available based on screw size and application:

FDH-SDC-70ML
FDH-SDC-120ML
FDH-SDC-140ML

Note: These values are reference ranges. For screws outside these ranges, customers should consult technical support and may provide sample screws for testing.

System Integration and Interface

The system interfaces with client devices via RS communication and IO lines, enabling integration into automated production lines. Pneumatic components such as solenoid valves and couplers are customer-provided, allowing customization based on specific production requirements.

Recommendations and Best Practices

Ensure compatibility of screws within specified size ranges for optimal performance.
Utilize the material shortage sensor to prevent production interruptions.
Leverage AI-based error-proofing to reduce defects and improve yield.
Maintain cleanliness standards to meet electronics industry requirements.
Consult technical support for special screw types or sizes outside the standard range.

Catalog excerpts

Vacuum Module FlexPendant Micro Screws Suitable Screw Size Productadvantages ► 70/120ML Non-stuck Patented products,Non-stuck, stable feeding, improve production efficiency. Intelligent fault alarm, easy maintenance and replacement. Disc Feeder Wide Application Range Of LDR Screws with LDR < 1 can also be driven stably and efficiently. r. rodu:omDO Lack Of Material Detection The Precision Is More Accurate Clean Feeding Screw Length Detection (opti onal) Standard material shortage sensor,early warning in case of material shortage, to ensure the continuity of the feeding process and uninterrupted production. Higher positioning accuracy, more durable. Meet the high requirements of 3C electronics industry for cleanliness, dust-free feeding, and ensure the reliability of the feeding process. Prevent mixing and improve product qualification rate. l:I:::::::::::::::::::::::::::::::: j Feeder-scope Of Application For Screws ► 140ML Easy to be compatible Special super screws, step screws and other screws with special structures are automatically feeded, and ordinary screws are universal. Patented products,Non-stuck, stable feeding, improve production efficiency. Screw feeder model Thread diameter M Screw length L Cap diameter D Cap thickness T LDR The above is the reference value. Please communicate with our technical support for the actual specification of the adaptive screws, and the screws beyond the range can be provided with sample screws for testing. Artificial Intelligence error-proofing Based on Al algorithm, abnormal posture elimination and material shortage detection are carried out through vision. High repeat positioning accuracy Optimized processing technology, repeated positioning accuracy up to ± 0.05mm, more accurate screw removal.

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