Product Overview and Advantages

The Universal Module Series is engineered for automatic screw tightening and vacuum handling in industrial assembly. It offers three torque categories: Lightweight (~12Nm), Regular (~35Nm), and High Torque (up to 90Nm+). Structural enhancements have resulted in a more compact design with simplified components, improving reliability and ease of maintenance.

• Reliable Performance: Precise downforce control via cylinder pressure regulation and optimized vacuum tube support for stability.
• Flexibility and Convenience: Tool-free disassembly of vacuum tubes and nozzles; modules installable from front or back to suit various setups.
• Compact and High Energy: Smaller, lighter modules and nozzles; elimination of external springs reduces maintenance; lightweight versions compatible with collaborative robots up to 5kg.
• Simplified Structure and Broader Application: Torque coverage extended to 90Nm, larger maximum screw cap diameters, and longer interference avoidance stroke.

Product Configuration and Model Description

Modules are classified by product type (TM: Tightening Module), configuration (H: High match), screw type (S: Screw, H: Hexagon head), module type (BS: Blow Screw, NV: Vacuum, PV: Pick-up), nozzle type (NM: Normal, ST: Swivel Tube, CM: Clamp nozzle), and propulsion series (P1, P2). Models are identified by cap diameter ranges (D7 to D27), vacuum tube and bit stroke lengths, and nozzle types. System parameters include module weight (excluding screwdrivers and cables) and cycle time (excluding tightening time).

Technical Specifications and Parameters

Detailed tables specify applicable screw ranges, maximum cap diameters, length-to-diameter ratios, and screw sleeve diameters. The product supports standard/combination screws and hexagon head screws up to M12 (larger sizes require consultation). Vacuum modules integrate bit and vacuum tube structures for hex head screws, enhancing compactness and functionality.

Product Structure and Components

Key components include nozzle, screw blowing tube, vacuum tube, split vacuum base plate (upper/lower), screwdriver mounting base, linear guide, base plate, tighten cylinder, ring sensor, bit, spring, sliding block mounting seat, and cylinder mounting base. Design improvements feature movable mounting blocks for selective thread installation and removal of external springs to reduce wear and maintenance.

Installation and Maintenance Recommendations

• Modules can be installed from front or back to accommodate different assembly line layouts.
• Large-capacity vacuum filters extend maintenance intervals and stabilize vacuum levels.
• Vacuum tubes and nozzles can be disassembled without tools or nozzle removal.
• Contact manufacturer for specifications beyond standard torque ranges or screw sizes.

Limitations and Contact Information

Reference values may differ from actual test results. For torque above 90Nm or hexagon head screws larger than M12, customers should consult the manufacturer for customized solutions. Provided drawings and dimensions are for reference and should be verified for specific applications.

Universal Pick-up Module Specifics

This module is designed for hexagon head screws with integrated vacuum and bit structures. Available in lightweight (12Nm) and regular (35Nm) torque versions, selection depends on the screw head's opposite side dimension. Overlapping gear sizes are distinguished by torque range.

Specifications and Parameters

• Torque Ranges: Lightweight up to 12Nm; Regular up to 35Nm; custom torque requires manufacturer contact.
• Applicable Screw Sizes: Metric screws from M6 to M27 supported with corresponding cap diameters and opposite side dimensions.
• Weight: Module weight ranges from approximately 4 kg to 7.5 kg, excluding screwdrivers and cables.
• Cycle Time: Tightening cycle time excluding tightening ranges from 0.6 to 1.2 seconds per piece.

Module Structure and Components

Includes vacuum tube, screwdriver mounting base, screwdriver, limiting stop, linear guide, base plate, tighten cylinder, bit, vacuum base plate, and sliding block mounting seat. The mounting block is adjustable for selective thread installation.

Model Description and Configuration

• Model Code: TMH Lxx (TM: Tightening Module, H: High match, S: Screw, H: Hexagon head, PV: Pick-up module).
• Nozzle Types: Options include no nozzle or clamp nozzle.
• Propulsion Series: Level one (P1) and level two (P2).

Dimensional Data and Mounting Details

Includes mounting hole sizes (e.g., 6-Mx 3.5, 4-M5 THRU), nozzle dimensions, vacuum tube and bit stroke lengths, and tight tolerances (e.g., 100±0.0250 mm). The mounting block is movable to accommodate different thread installations.

Recommendations and Notes

• All values are reference; actual test results take precedence.
• Contact manufacturer for torque ranges beyond 12Nm and 35Nm.
• Drawings are for reference and should be verified before use.

Summary

The universal pick-up module offers efficient, precise tightening of hexagon head screws across various sizes and torque requirements. Its modular design, adjustable mounting, and integrated vacuum system provide flexibility and reliability for automated assembly lines. Users should verify specifications with actual tests and consult the manufacturer for special torque needs or technical support.