Overview
This document provides technical specifications, design features, and operational parameters for a range of intelligent screwdriver controllers and angle transducer tightening screwdrivers. It covers product models, mechanical dimensions, electrical interfaces, control features, and performance metrics.
1. Product Specifications
Screwdriver Models and Parameters
- Models include PTT-DAH and PTT-AAH series with torque ratings from 20 Nm up to 1300 Nm.
- Grip diameters vary between 25 mm and 41 mm depending on model and torque range.
- Maximum speeds range up to several thousand rpm (exact max speed varies by model).
- Design life (MTTF) exceeds millions of cycles, ensuring durability.
- Starting modes include pushed and remote activation.
- Bit quick connectors support HEX sizes (e.g., 3/8") for easy bit changes.
- Weight and dimensions are specified per model, with ergonomic designs to improve operator comfort and efficiency.
Mechanical Dimensions
Detailed dimensional data (A, B, D, E, F, G, J, K, L, M, N, P, Q) are provided for each model, facilitating integration into various assembly environments. Dimensions are in millimeters.
2. Controller Features and Interfaces
- Controllers support HDMI display, SD card data storage, and multiple communication interfaces including Bus, TCP/IP, Modbus TCP, RS485, and IO interfaces.
- Emergency stop and reset keys are included for safety and fault recovery.
- Power supply options include 220V and 110V variants.
- Controller screens feature a 7.0-inch touch display with ±1% accuracy and angle display resolution of 0.1°.
- Data management includes storage of up to 10,000 data points and 1,000 torque-angle curves, supporting detailed tightening analysis.
3. Tightening Strategies and Control
- Supports multiple tightening modes: one-step, two-step, multi-step, torque/angle control, torque-angle combined control, fitting point control, clamping torque control, slope control, rotation angle control, and yield point control.
- Breakpoint resume function allows continuation of tightening jobs after network interruptions, preventing data loss.
4. Product Design and Application
- Angle transducer screwdrivers are designed for narrow spaces or vertical tightening scenarios where interference is an issue.
- Ergonomic design reduces operator fatigue and improves manual operation efficiency.
- Models TTC and TTD differ in grip size and torque range to suit various application needs.
5. Optional Accessories and Variants
- Optional cables and connectors (e.g., OPT-SCK, OPT-SCS series) are available to customize system integration.
- Various power and communication cable options support flexible installation.
Critical Information and Recommendations
- Ensure selection of screwdriver model matches required torque and grip diameter for the application.
- Use appropriate controller communication interfaces to integrate with existing factory automation systems.
- Leverage breakpoint resume and data storage features to maintain process continuity and quality control.
- Consult detailed drawings and manufacturer for precise dimensional and installation requirements.
Note: All dimensions and specifications are indicative; contact manufacturer for detailed technical drawings and confirmation.
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