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ATB CD

ATB CD
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ATB CD

Product catalog summary
General Specifications
The document outlines specifications for flameproof three-phase motors, emphasizing their innovative and reliable design tailored to customer needs, backed by over 60 years of expertise.
Energy Efficiency
Motors are designed for energy efficiency, adhering to IEC 60034-30 standards, and classified into IE1, IE2, and IE3 efficiency classes. The design aligns with EuP and ErP Directives, detailing efficiency requirements and implementation schedules.
Certificates and Standards
Motors comply with DIN EN ISO 9001:2008 for Quality Management and DIN EN ISO 14001:2005 for Environmental Management, along with various explosion protection certifications for global applicability.
Construction Type and Materials
Details on construction types, materials, and installation guidelines for different environments are provided, including protection types, terminal boxes, bearings, and noise levels.
Electrical Design and Operating Characteristics
Comprehensive data on electrical design for motors up to 690 V is provided, including safety devices, heating elements, and operating characteristics, as well as frequency inverter operations and torque characteristics.
Operating Data
Detailed operating data for low-voltage and high-voltage motors, including mains and inverter operations across various temperature classes and speeds, are included.
Dimensions and Spare Parts
Dimensions for different motor designs and information on spare parts and conversion formulae are provided.
Introduction
The document provides an overview of standards and specifications for rotating electrical machines and explosion protection, including international, European, and specific German standards.
Standards and Specifications
Lists standards for rotating electrical machines, including IEC 60034 series, and standards for explosive atmospheres, such as IEC 60079 series.
Explosion Protection
Discusses types of explosion protection, including flameproof enclosures, increased safety, and non-sparking, with specific construction requirements and applications.
ATEX Directive
Explains the ATEX Directive 94/9/EC, harmonizing regulations for equipment in hazardous areas across Europe, and outlines device classification based on explosive atmosphere likelihood.
Dust Explosion Protection
Motors are certified for dust explosion protection according to EN 60079-31, emphasizing limiting surface temperatures and ensuring proper dust sealing.
Certification and Compliance
Motors must comply with the ATEX Directive and have a CE mark, indicating conformity with safety standards, requiring a certified quality assurance system and an EC type testing certificate.
Classification of Flammable Gases and Vapors
Provides classification of flammable gases and vapors according to temperature class and explosion group as per DIN VDE 0165.
Conformity Certificates for Explosion Protection
EU version-type conformity certificates confirm explosion protection of motors due to flameproof construction, covering temperature classes T3 to T6 and dust protection.
Motor Specifications
Details specifications for three-phase asynchronous motors, including rated voltages, frequencies, ambient temperatures, and installation altitudes.
Type Code and Design Features
Provides a detailed type code explaining features like explosion protection, motor type, frame size, core length, number of poles, and design variations.
Mountings and Installation
Information on motor mountings according to DIN EN 60034, with various configurations like foot and flange mounting.
Materials and Labeling
Specifies materials for housing, end shields, terminal boxes, and fans, with labeling including rating and test information on stainless steel plates.
Installation at Various Temperatures
Standard motors are suitable for ambient temperatures from -20°C to +40°C, with special versions for -55°C to +60°C.
Tropicalized Version
For tropical climates, a version with IP56 protection, stainless steel screws, and special paintwork is recommended.
Paintwork and Protection Types
Describes various paintwork systems and protection types for gas and dust explosion protection.
Specifications for Terminal Boxes
Details specifications for terminal boxes, including corrosion-resistant cover seals and cable entry options with Ex d IIC explosion protection.
Bearings and Lubrication
Motors are equipped with bearings with external radial or axial seals to prevent water ingress, with lubrication intervals specified.
Key Tables and Data
Includes tables listing cable entry specifications, permissible radial and axial loads, and bearing classifications for various motor frame sizes.
Overview of Special-Purpose Motors
Provides specifications and features of special-purpose motors, focusing on low-noise motors, corrosion-resistant designs, and flexible mounting options.
Specifications and Formulas
Provides formulas for calculating friction work and torque in braking operations, with tables detailing switching times and overtravel.
Compact Drives
Describes three-phase AC asynchronous motors with integrated frequency inverters suitable for explosion-hazard areas.
High-Voltage Motors
High-voltage motors are explosion-proof, with specifications for winding, design, and connection.
Safety Devices and Heating Elements
Protective devices include motor protection switches and PTC thermistor sensors, with heating elements to prevent condensation.
Electrical Design
Details on rated voltage and insulation for motors up to 690 V, with options for different insulation classes.
Specifications for Thermal Limits
Outlines thermal limits for motor windings insulated to thermal class F and class B according to IEC/EN 60034-1.
Winding End Leads
Motors have six winding end leads, requiring parallel mains supply lines for high output and delta circuit connections.
Pole-Changing Motors
Available in various frame sizes and pole combinations, designed for standard rated voltages of 400, 500, and 690 V at 50 Hz.
Insulation System
Insulation class F uses enameled wires and impregnating resins suitable for continuous operation.
Operating Characteristics
Efficiency and power factors are determined according to IEC/EN 60034-2-1, with adjustments for higher ambient temperatures and altitudes.
Overload and Starting Current
Motors can handle overloads as per IEC/EN 60034-1, with permissible startup times varying by motor size and temperature class.
Frequency Inverter Operation
Motors can operate above the rated frequency of 50 Hz, with guidelines for maintaining constant flux or voltage.
Installation and Voltage Load
Installation must consider protective measures for the ground conductor, with permissible voltage loads specified for frequency-inverter operation.
Overview of Technical Specifications
Provides detailed technical specifications, procedures, and standards for various types of motors, including low-voltage, high-efficiency, and flameproof three-phase motors.
Specifications for Different Motor Types
Lists specifications for different motor types, including EAR (Ex e) and CAR (Ex d) protection types.
Spare Parts
Provides a comprehensive list of spare parts, emphasizing the importance of specifying part numbers and motor details when ordering.
Circuit Diagrams
Includes circuit diagrams with notes on tripping devices and PTC-thermistor warnings.
Technical Unit Conversion
Provides conversion tables for technical units to SI units, covering power, energy, force, torque, pressure, and moment of inertia.
Service Partners
Includes a list of global service partners, providing contact information for regions such as Europe, Asia, Australia, and the Americas.
Conclusion
Emphasizes the company's expertise in developing flameproof motors and highlights their commitment to providing custom solutions tailored to customer needs.
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Catalog excerpts

ATB CD-1

Technical Documentation Power your future FLAMEPROOF T H R E E - P H A S E M OTO R S under license of

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ATB CD-2

We don’t just manufacture motors. We turn our customer’s ambitious ideas into modern, innovative products which are as unique as they are revolutionary. We get you there with our blend of reliability, creativity and flexibility

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ATB CD-3

Index 3 General Specifications Construction Type Versions, Special-Purpose Motors Electrical Version Operating Characteristics Operating Data Spare Parts Low-Voltage Motors High-Voltage Motors

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ATB CD-4

General Information Energy efficiency Certificates and standards – Explosion protection types of electrical machines – Explosion protection types and categories of electrical machines Type code Construction Type Mountings 17 Materials, plates and labeling 18 Installation at normal, high and low temperatures 19 Protection types, paintwork, tropicalized version 20 Terminal boxes 21 Direct cable connection 23 Bearings 24 – Bearing arrangement 25 – Bearing and seal arrangement 26 – Permissible radial load, deep groove ball bearing 27 – Permissible axial load, deep groove ball bearing 28 – Permissible...

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ATB CD-5

IE2, mains operation (50 Hz) - temperature class T4, ns = 1500 rpm, 2p = 4 Inverter operation (50 Hz) - temperature class T4, ns = 1500 rpm, 2p = 4 IE2, mains operation (50 Hz) - temperature class T4, ns = 1000 rpm, 2p = 6 Inverter operation (50 Hz) - temperature class T4, ns = 1000 rpm, 2p = 6 IE2, mains operation (60 Hz) - temperature class T4, ns = 3600 rpm, 2p = 2 IE2, mains operation (60 Hz) - temperature class T4, ns = 1800 rpm, 2p = 4 IE3 / MEPS, mains operation (50 Hz) - temperature class T4, ns = 3000 rpm, 2p = 2 IE3 / MEPS, mains operation (50 Hz) - temperature class T4, ns = 1500 rpm,...

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ATB CD-6

Energy Efficiency Safety, longevity and eco-friendliness have always been deeply rooted in our corporate philosophy. This has led us to develop energy-efficient motors a long time ago, independent of the latest European directives regarding responsible use of energy and resources. controls with respect to placing them on the market and commissioning them. IEC 60034-30 In an effort to harmonize the many different national efficiency requirements, the international standard IEC 60034-30:2008 is a first step to achieve consistent international efficiency standards for three-phase low voltage motors...

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ATB CD-7

7 Identification These types of motors have the letter Y in their designation and are labeled with the associated efficiency class IE and the rated efficiency, e.g. CD 80M1-2Y3 IE3 - 82.8%. Depending on the design, our energy-saving motors are conform with the following efficiency requirements: 1. IE2 Level - High Efficiency according to IEC 60034-30 for international use (introduction on 16 June 2011). 2. IE3 Level - Premium Efficiency according to IEC 60034-30 for international use (introduction on 1 January 2011). 3. Minimum Energy Performance Standard (MEPS) according to AS/NZS 1359.5 for...

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ATB CD-8

We apply the most stringent quality criteria, which are checked annually by official government agencies. The certification of the quality assurance was implemented for the first time in 1992. Today we have certifications in accordance with: • DIN EN ISO 9001:2008 for the Quality Management System • ATEX according to 94/9/EG, Appendix IV for the production of totally-enclosed flameproof motors. The conservation of our environment through the promotion of non-polluting manufacturing methods, materials and chemicals in energy-saving motors and drives was identified at an early stage and has been...

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ATB CD-9

9 All motors meet the following international standards and specifications. Apart from these guidelines, the motors also meet many customer specifications from the chemical and petrochemical and machine building industries. On request, motors can also be supplied according to the recommendations of the VIK (German association of industrial energy businesses). This makes our motors particularly suitable for the special service conditions of the basic materials industry or refineries. These motor types are labeled with VIK on the rating plate.Note Standards Country Title International IEC - International...

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ATB CD-10

Explosion Protection Types of Electrical Machines Explosion protection Protection type letter symbol Construction requirements Protection concept Application of type of electrical machine All potential ignition sources are housed inside a flameproof enclosure whose unavoidable sealing surfaces are therefore designed as flameproof joints, so that, in case of ignition of an explosive atmosphere inside the enclosure, the explosive atmosphere is not transferred to the potentially explosive atmosphere surrounding the enclosure. ! squirrel-cage motors ! slipring motors ! commutator motors. For all...

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ATB CD-11

11 Explosion protection of flameproof motors The motors have been tested and certified in accordance with the new European Directive 94/9/ EC (ATEX) by the German Federal Institute of Physics and Metrology (PTB). They therefore comply with the latest European regulations. The directive regulates the type of devices and protective systems suitable for use in hazardous areas and has been applicable throughout Europe for the marketing of this equipment since 30 June 2003. IECEx scheme certifications are available for all motors for international applications. The three-phase motors of the version...

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ATB CD-12

Explosion protection and categories of electrical machines Protection against dust entry acc. to EN 60079-31 Equipment-group Conductive dust IIIC Non-conductive dust IIIB Lint IIIA Dust explosion protection Dust-explosion-protected motors are certified by PTB according to the new Directive 94/9/EC and meet EN 60079-31. A significant feature of the dust explosion protection is the IP protection type. Depending on environmental conditions, different requirements are placed on the dust sealing of the motor. The limitation of the surface temperature of the motors to a value which is below the ignition...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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