Assembly Automation
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Assembly Automation Flexible Assembly Systems Low Cost Intelligent Automation

We apprehend your task, reform and verify tests and develop alternative concepts on this basis. Based on our experience, our expertise and existing calculations - the data of which are stored and accessible -we generate a firm quotation. Detailed, precisely calculated and fast. An accurate basis for your investment decision. Assembly automation from page 03 Flexible assembly systems from page 06 Low Cost Intelligent Automation from page 07 from page 10 from page 11 from page 15 Process verification Machine technology Service

Automatic Assembly Maximum quality and productivity at the same time can be achieved with automatic assembly of products. However, this very often results in high investment costs. Therefore, it is essential to plan adapted systems with an optimal degree of automation. At the start of the planning phase for a tailor-made assembly system is the basic decision about the transport of parts. Wolf Produktionsysteme offers the following options: Automatic transport of parts on a belt system Manual parts transport, individually in accordance with LCIA A combination of both transport options...

Overly complicated, expensive assembly lines are the result of "over-engineering”. In this connect, the degree of automation, line management, traceability, diversity of components, design and control technology are not matched to the assembly task. Wolf Produktionsysteme supports the trend towards simpler, more flexible assembly systems and, in addition to complex, fully automatic assembly lines, offers hybrid assembly lines and LCIA assembly systems. For this, Wolf emphasises: specialisation and standardisation Assembly lines are built with a strictly modular design and include autarkic,...

Our product range includes: Flexible assembly systems and Systems for Tow Cost Intelligent Automation'1 projects. Both systems have common features that are essential for assembly quality: The control unit, user interface and process components are identical. The only difference is the method in which workpieces are handled. We create assembly systems with an optimal degree of automation adapted to products with edge lengths of up to 240 mm and cycle times of over 3 s.

Assembly cell 3 Finished parts Flexible assembly systems are designed and built based on The degree of automation is adaptable, the SkyLine automation platform. With hybrid systems, residual manual tasks are combined in a Executed lines Assembly line with two SkyLine assembly cells and one manual work station

Example of an assembly module BoxLine Production module for laser marking BoxLine assembly modules have uniform dimensions. One assembly process takes place per cell. The high degree of standardisation saves on costs. The ideal combination of man and machine. Process automation in the BoxLine assembly module assures high quality. Manual part feeding takes place by a drawer with separate loading and removal positions (Chaku-Chaku).

Assembly processes Own process components Soldering laser soldering iron soldering induction soldering selective soldering Welding plastic welding micro welding of metals resistance welding bonding screw connection press-fitting snap-fitting clinching wobble riveting rolling hot sealing Heat staking hot-air heating hot stamp vibration bowl feeders flexfeeder with image processing palette feed systems stack magazine feeding of belted components feeding by punch strips feeding of springs circuit board magazine blister Electrical high-voltage insulation resistance and polarity testing short...

Steering wheel vibrators Magnetic valves

Process Verification Tec Centre The Tec Centre contains all of the test machines required to perform tests and analyses in relation to your assembly connection tasks. It has been expanded to include a lab for scientific materials testing and material analysis of material connections. For Wolf, process development and process verification are a service that must precede the construction of machines and systems. Only in this way process responsibility can be assumed. If necessary, pre-series production can take place. Workpieces can be cleanly cut with a high degree of accuracy, using a...

The process technology of the individual assembly steps can be integrated in customised machines. Two platforms are available from Wolf. SkyLine® The automation platform SkyLine forms the basis from standalone systems right through to complete transfer lines, consisting of multiple production modules (automatic modules or manual workstations) Production modules may include several modular stations, which can be designed as quick-change stations if desired. The hardware and software structure is also logically standardised. SkyLine stands firmly for both: Retooling flexibility Conversion...

Dimensions SkyLine is flexibility with system. The standardised machine technology offers a range of size options, enabling the selection of widths from 750 mm to 2200 mm and depths from 1000 mm to 2200 mm. With this flexible module, it is possible to realise customized machines. The process technology for the majority of assembly procedures can be accommodated in an AM 100 cell with a width of 1000 mm and a depth of 1000 mm. Technical Data Power supply3x230/400 V. 16 A (32A1 Compressed air supply 6 bar Controller Industrial PC MainboardKontron KTQ 67/ATX-E ProcessorIntel Core i5-2400(4x3.1...

BoxLine describes compact, economical machines. They are particularly well suited for "Low Cost Intelligent Automation” projects, With the economical machines, it is possible to combine automatic processes and manual tasks. The compact and slimline machines are equally suited for single workstations and assembly islands, so-called U-lines. BoxLine Production Module Service concept BoxLine machines are designed for usage around the world, in particular also in low-wage countries. Thanks to the transport box supplied - which can be used for air, land and sea freight - it is possible to...