Worm Gear Units 2014

Worm Gear Units 2014
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Worm Gear Units 2014

Product catalog summary

Overview

This technical document details worm gear units and worm reducers, covering various centre distances, materials, manufacturing capabilities, and performance data. It includes specifications for standard worm gear sets and molded units, as well as options for customization.

1. Product Range and Centre Distances

  • Worm Gear Units: Available with centre distances of 50 mm, 63 mm, 80 mm, 100 mm, and 125 mm.
  • Worm Reducers: Designed primarily for manual operation.
  • Moulded Worm Gear Units: Manufactured from polyamide and zinc injection molding for specific applications.

2. Manufacturing Capabilities

  • Custom manufacturing of components including bored worms, worm shafts, worm wheels, and complete reducers.
  • Milling capabilities up to 275 mm diameter (module 1.6 to 10).
  • Grinding capabilities up to 250 mm diameter (module 1 to 10).
  • Ready-to-install components with bore and keyways per DIN standards or customer drawings.
  • Options for extended shafts, motor flanges, motors, and couplings.

3. Materials and Standards

  • Worm Shafts: Steel 1.7131 (16 MnCr 5), available hardened and ground or non-hardened/non-ground.
  • Worm Wheels: Special bronze CuSn 12 with steel hub or cast iron EN-GJL-250 (DIN EN 1561).
  • Bored Worms: Steel 1.0503 (C45) with keyways per DIN 6885.
  • Right-hand gearing according to DIN 3975/3976.

4. Technical Specifications and Performance Data

Extensive tabulated data includes:

  • Gear ratios from approximately 7.25:1 to 83:1.
  • Module sizes ranging from 1 to 5.
  • Number of teeth and threads, pitch diameters (dm, da, dn), widths, lengths, bore diameters, and weights.
  • Part numbers for hardened/ground and non-hardened/non-ground variants.
  • Performance parameters such as input speeds, starting torque, input power, output torque, and tooth efficiency.

Data assumes uniform, shock-free operation with lubrication using Klübersynth UH1 6-460 grease. Default application and safety factors are 1.0 but should be adjusted per operating conditions.

5. Design and Application Notes

  • Worm shafts feature soft extension shafts customizable by machining.
  • Worm wheels use high-quality special bronze for superior sliding properties; cast iron is used for less demanding applications.
  • Transmission power calculations should consider operating, safety, position, and intermittent operation factors to select appropriate gear size.

6. Worm Gear Units for Manual Operation

  • Simple worm reducer available with 30:1 gear ratio, 20 Nm output torque, 1.5 kg weight, and grease lubrication.
  • Worm wheel made of special bronze; worm made of steel.
  • Custom solutions available upon request.

7. Recommendations and Customer Support

  • Consult engineering department for non-standard dimensions or special requirements.
  • Specify bore and keyway details per DIN or provide custom drawings.
  • Consider material and heat treatment options based on load and environment.
  • Use provided part numbers and technical data for accurate ordering and integration.
  • Manufacturer emphasizes flexibility and customer-oriented solutions.

Summary of Key Points

  • Wide product range with multiple centre distances and gear ratios.
  • Comprehensive manufacturing capabilities including milling, grinding, and ready-to-install parts.
  • Use of high-quality materials compliant with DIN standards.
  • Detailed technical and performance data for precise product selection.
  • Availability of customized solutions and engineering support.
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Catalog excerpts

Worm Gear Units 2014-1

Schneckenradsätze & Schneckengetriebe Worm Gear Units & Worm Reducer Lagerprogramm Stock Programme Schneckenradsätze Achsabstand 50 mm Worm Gear Units Centre Distance 50 mm Seiten | pages Schneckenradsätze Achsabstand 63 mm Worm Gear Units Centre Distance 63 mm I1 Schneckenradsätze Achsabstand 100 mm Worm Gear Units Centre Distance 100 mm Seiten | pages Schneckenradsätze Achsabstand 125 mm Worm Gear Units Centre Distance 125 mm I4 Schneckenradsätze Leistungsdaten Worm Gear Units Performance Data Seiten | pages Schneckenradsätze Achsabstand 80 mm Worm Gear Units Centre Distance 80 mm Schneckenradsätze Polyamid-/Zink-Spritzguss Moulded Worm Gear Units Polyamide/Zinc injected I5 Schneckengetriebe für Handbetrieb Worm Reducer For Manual Operation I6-I8 Unsere Konstrukteure beraten Sie gerne bei der Realisierung Ihrer Anwendung - Fordern Sie uns heraus! We offer more than competitive prices - contact our engineering department!

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Worm Gear Units 2014-2

Schneckenradsätze & Schneckengetriebe Worm Gear Units & Worm Reducer Sonderanfertigungen Custom Made Parts Unsere Fertigungsmöglichkeiten für Schneckenradsätze entsprechend Ihren individuellen Anforderungen: Our manufacturing capabilities for worm gear units to suit your individual requirements: Bored Worms - Gefräst max. Ø 275 mm Modul 1,6-10 - Geschliffen max. Ø 250 mm Modul 1-10 - Einbaufertig bearbeitet - Bohrung und Keilnuten nach DIN entsprechend Ihrer Zeichnung - Milled max. Ø 275 mm modules 1.6-10 - Ground max. Ø 250 mm modules 1-10 - Ready to be installed - Bore and keyways acc. to DIN...

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Worm Gear Units 2014-3

Kundenorientierte Lösungen AUF ANFRAGE Schneckenradsätze Worm Gear Units DIN 3975/3976 Verzahnung rechtssteigend gearing right hand 1) centre distance Modul Module 2) Schneckenrad 176-…-… Spezialbronze CuSn 12 * * Nabe: Stahl 175-…-… Grauguss EN-GJL-250 (DIN EN 1561) (alt: GG 25) 2) Worm wheel 176-…-… specialbronze CuSn 12 * * hub: steel 175-…-… cast iron EN-GJL-250 (DIN EN 1561) (old: GG 25) * z, z1: Zähne - Gangzahl | number of teeth - threads; dx ** ca. Ø St | Bronze; i = Übersetzungsverh. | ratio 1) Worm 171-…-… hardened/ground 172-…-… not hardened not ground steel: 1.7131 (16 MnCr 5) 1)...

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Worm Gear Units 2014-4

Customized Solutions uest available on Req Schneckenradsätze Worm Gear Units DIN 3975/3976 Verzahnung rechtssteigend gearing right hand 1) centre distance 1) Worm 171-…-… hardened/ground 172-…-… not hardened not ground steel: 1.7131 (16 MnCr 5) 1) Schneckenwelle 171-…-… gehärtet/geschliffen 172-…-… nicht gehärtet nicht geschliffen Stahl: 1.7131 (16 MnCr 5) Modul Module 2) Worm wheel 176-…-… specialbronze CuSn 12 * * hub: steel 175-…-… cast iron EN-GJL-250 (DIN EN 1561) (old: GG 25) 2) Schneckenrad 176-…-… Spezialbronze CuSn 12 * * Nabe: Stahl 175-…-… Grauguss EN-GJL-250 (DIN EN 1561) (alt: GG...

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Worm Gear Units 2014-5

Kundenorientierte Lösungen AUF ANFRAGE Schneckenradsätze Worm Gear Units DIN 3975/3976 Verzahnung rechtssteigend gearing right hand 1) Achsabstand Modul Module z1* centre distance Modul Module 2) Schneckenrad 176-…-… Spezialbronze CuSn 12 * * Nabe: Stahl 175-…-… Grauguss EN-GJL-250 (DIN EN 1561) (alt: GG 25) 2) Worm wheel 176-…-… specialbronze CuSn 12 * * hub: steel 175-…-… cast iron EN-GJL-250 (DIN EN 1561) (old: GG 25) * z, z1: Zähne - Gangzahl | number of teeth - threads; dx ** ca. Ø St | Bronze; i = Übersetzungsverh. | ratio 1) Worm 171-…-… hardened/ground 172-…-… not hardened not ground...

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Worm Gear Units 2014-6

Customized Solutions uest available on Req Schneckenradsätze Worm Gear Units DIN 3975/3976 Verzahnung rechtssteigend gearing right hand 1) centre distance Modul Module 1) Worm 171-…-… hardened/ground 172-…-… not hardened not ground steel: 1.7131 (16 MnCr 5) 1) Schneckenwelle 171-…-… gehärtet/geschliffen 172-…-… nicht gehärtet nicht geschliffen Stahl: 1.7131 (16 MnCr 5) 2) Worm wheel 176-…-… specialbronze CuSn 12 * * hub: steel 175-…-… cast iron EN-GJL-250 (DIN EN 1561) (old: GG 25) 2) Schneckenrad 176-…-… Spezialbronze CuSn 12 * * Nabe: Stahl 175-…-… Grauguss EN-GJL-250 (DIN EN 1561) (alt: GG...

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Worm Gear Units 2014-7

Kundenorientierte Lösungen AUF ANFRAGE Schneckenradsätze Worm Gear Units DIN 3975/3976 Verzahnung rechtssteigend gearing right hand 1) centre distance Modul Module 2) Schneckenrad 176-…-… Spezialbronze CuSn 12 * * Nabe: Stahl 175-…-… Grauguss EN-GJL-250 (DIN EN 1561) (alt: GG 25) 2) Worm wheel 176-…-… specialbronze CuSn 12 * * hub: steel 175-…-… cast iron EN-GJL-250 (DIN EN 1561) (old: GG 25) * z, z1: Zähne - Gangzahl | number of teeth - threads; dx ** ca. Ø St | Bronze; i = Übersetzungsverh. | ratio 1) Worm 171-…-… hardened/ground 172-…-… not hardened not ground steel: 1.7131 (16 MnCr 5) 1)...

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Worm Gear Units 2014-8

Customized Solutions uest available on Req Schneckenradsätze Worm Gear Units Schneckenrad | worm wheel Polyamid gespritzt | polyamide injection moulded Bohrungsschnecke | worm GD-ZnAl4Cu1 * z, z1: Zähne - Gangzahl | number of teeth - threads Bohrungsschnecke rechtssteigend dm1 20 32 bored worm right hand Leistungsdaten | performance data Schneckenwelle (Bohrungsschnecke) | worm (bored worm) Schneckenrad | worm wheel Anwendungsfaktor | application factor Antriebsdrehzahl [min-1] | input speed [min-1] Eingangsleistung [kW] | power input [kW] Abtriebsdrehmoment [Nm] | output torque [Nm] Bei WMH-Standard-Schneckenradsätzen...

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Worm Gear Units 2014-9

Schneckenradsätze - Leistungsdaten Worm Gear Units - Performance Data Schneckenwelle einsatzgehärtet | worms case hardened Schneckenanken geschliffen | and ground threads Schneckenrad | worm wheel Spezialbronze | special bronze Antriebsdrehzahl [min-1] | input speed [min-1] Startmoment [Nm] | starting torque [Nm] Eingangsleistung [kW] | power input [kW] Abtriebsdrehmoment [Nm] | output torque [Nm] Verzahnungswirkungsgrad | efciency of teeth Für die Berechnung wurde ein gleichmäßiger, stoßfreier Betrieb und eine Schmierung mit Klübersynth UH1 6-460 zugrunde gelegt. Die Auslegung erfolgte mit einem...

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