Spur Gears 2014

Spur Gears 2014
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Spur Gears 2014

Product catalog summary
Overview: The document provides comprehensive specifications and instructions for spur gears, focusing on the Preloaded Double Pinion system introduced in 2013. It covers materials, manufacturing processes, and customization options.
Main Sections:
  • Preloaded Double Pinion System: Designed for backlash-free drive applications, this system connects to gearboxes via a flange according to ISO 9409-1. It is available in helical and straight teeth configurations, with customization options for module and number of teeth.
  • Assembly Instructions: Detailed steps for assembling the Preloaded Double Pinion with straight and helical teeth are provided, including attaching the pinion to the gearbox, installing disc springs, and adjusting preload to eliminate backlash.
  • Material and Quality Specifications: The gears are made from case-hardened steel (1.7131 [16MnCr5]) with a hardness of 58+4 HRC, featuring a pressure angle of 20° and a toothing quality of 6 e25.
  • Customization and Special Solutions: Custom solutions for spur gears, pinion shafts, and gear rims are available, allowing customers to specify parameters such as module, number of teeth, and material treatments.
  • Load and Selection Tables: Tables provide data on maximum torque and speed for different configurations of the Preloaded Double Pinion, with and without preload.
  • Flange Dimensions: Specifications for flange dimensions used in the Preloaded Double Pinion and Flange Pinion systems are detailed, with options for customization.
  • Master Gears: Information on master gears with ground and induction-hardened teeth is provided, including configurations with shrink discs and locking assemblies.
Key Data from Tables:
  • Load tables specify conditions such as speed (2.5 m/s), KA (1.25), and lubrication (grease) for determining values.
  • Flange dimensions and types are listed with specific measurements for different configurations.
Conclusion: The document serves as a comprehensive guide for selecting, customizing, and assembling spur gears and related components, emphasizing the flexibility and precision of the Preloaded Double Pinion system.
Specifications: The document provides detailed specifications for various gear types, including modules ranging from 2.0 to 6.0, toothing quality of 6 e25 or 7 e25, and material properties of 1.7131 (16MnCr5).
Procedures: Gears are available with straight or helical teeth, with options for ground or milled finishes. Customized solutions are available upon request.
Standards and Recommendations: A standard pressure angle of 20° is maintained across all gear types, with a left-hand helix angle of 19° 31'42'' for helical gears. Bore diameters for the master-gear series are being revised.
Key Data from Tables: Tables provide detailed dimensions for each gear type, including the number of teeth, diameters, and part numbers for ordering.
Critical Information: Ensure compatibility with existing systems by verifying module size and pressure angle. Consider material properties and hardening specifications for application-specific requirements.
Specifications and Material Properties: The document discusses the properties of materials used in gear manufacturing, highlighting their high hardness and low friction coefficient, which contribute to excellent wear properties.
Key Parameters and Calculations: The document provides formulas and parameters for calculating gear performance, including transferable peripheral force, reference stress tooth root, and flank pressure.
Example Calculation: An example calculation is provided for plastic spur gears, yielding values for pitch, peripheral force, pitch diameter, transferable output, reference stress tooth root, and flank pressure.
Performance and Wear Limits: The wear limit for plastic spur gears is reached after approximately 5 million load changes, with a permissible reference stress at the tooth root of 28 N/mm² at 60°C.
Manufacturer Information: The document is produced by WMH Herion, a company involved in drive technology.
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Catalog excerpts

Spur Gears 2014-1

Lagerprogramm Stock Programme part of your drive Spur Gears Spielfreies Stirnradsystem Flange Dimensions Preloaded Double Pinion Spielfreies Stirnradsystem Assembly Instruction Preloaded Double Pinion Stirnrader gefrast Spur Gears Milled Stirnrader Kunststoff Moulded Spur Gears Unsere Konstrukteure beraten Sie gerne bei der Realisierung Ihrer Anwendung - Fordern Sie uns heraus! We offer more than competitive prices - contact our engineering department!

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Spur Gears 2014-2

Stirnräder Spur Gears Custom Made Parts Sonderanfertigungen Inhalt Nach Zeichnung und Kundenwunsch fertigen wir Stirnräder, Stirnradwellen sowie Zahnkränze in zahlreichen Ausführungen: Acc. to drawing and customer requirement, we manufacture spur gears, pinion shafts and gear rims in numerous designs: Stirnräder & Zahnkränze Spur Gears & Gear Rims - Gerad- oder schrägverzahnt - Außen- und Innenverzahnung - Bauteile in geschliffener Qualität: Verzahnungs-Ø bis 2 000 mm; Verzahnung in beliebigen Modulen und Sonderteilungen - Bauteile in gefräster Qualität: Verzahnungs-Ø bis 5 000 mm; Verzahnung...

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Spur Gears 2014-3

Kundenorientierte Lösungen AUF ANFRAGE NEU! Spielfreies Stirnradsystem in gerad- & schrägverzahnter Ausführung - Version 2013 NEW! Preloaded Double Pinion with Straight & Helical Teeth - Version 2013 Unser neues Spielfreies Stirnradsystem ermöglicht den spielfreien Antrieb in Verbindung mit einer Zahnstange. Die Anbindung an ein Getriebe erfolgt über einen Flansch nach ISO 9409-1. Das Spielfreie Stirnradsystem ist sowohl als schrägverzahnte als auch geradverzahnte Variante erhältlich. Our new Preloaded Double Pinion enables a back-lash-free drive in connection with a rack. A ange acc. to ISO...

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Spur Gears 2014-4

A Customized Solutions uest available on Req NEU! Spielfreies Stirnradsystem - Version 2013 NEW! Preloaded Double Pinion - Version 2013 Material | material geradeverzahnt oder schrägverzahnt linkssteigend straight teeth or helical, left hand, helix angle Eingriffswinkel | pressure angle Flansch-Bohrbild exemplarisch - Typen und Abmessungen siehe Seite A 4. Example of ange hole pattern - for types and dimensions see page A 4. Verzahnungsqualität | toothing quality Geradverzahnt Modul Module straight teeth Flanschtyp Flange type Schrägverzahnt Modul Module helical teeth Flanschtyp Flange type x...

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Spur Gears 2014-5

part of your drive Kundenorientierte Losungen Flansch-Bohrbild exemplarisch - Typen und Abmessungen siehe Seite A 4. Example of flange hole pattern - for types and dimensions see page A 4. geradeverzahnt oder schragverzahnt linkssteigend helical, left hand, helix angle Eingriffswinkel | pressure angle Verzahnungsqualitat | toothing quality Geradverzahnt straight teeth Moclul Zahnez. Flanschtyp Bestell Nr. Module No. teeth |3 x dw da d5 L l2 l3 Flange type Part No. x = Profilverschiebung | addendum modification □as Fertigungsprogramm unserer Flanschritzel umfasst neben den aufgefuhrten Standardausfuhrungen...

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Spur Gears 2014-6

Customized Solutions___ part of your drive FlanSCh-AbmeSSlingen - Verwendung im Spielfreien Stimradsystem & Flanschritzel Flange Dimensions - Use for Preloaded Double Pinion & Flange Pinion

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Spur Gears 2014-7

Montageanleitung für gerad- und schrägverzahnte Spielfreie Stirnradsysteme Assembly Instruction for Preloaded Double Pinions with Straight and Helical Teeth 1. Anbau an das Getriebe und Aufsetzen des Vorspannritzels assemble to the gearbox and attach the preloaded pinion on the shaft 2. Anbringen des Druckstücks mit Hirth-Verzahnung put on the pressure plate with Hirth-Coupling 3. Ermittlung der richtigen Position choose the correct angular orientation Kleine Überlappung an der Flanke little displacement on that side !!*** Achtung!! Kontakt an dieser Seite !!***Caution!! contact on this side...

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Spur Gears 2014-8

A Kundenorientierte Lösungen AUF ANFRAGE Masterräder Master-Gears Ausführungen | type aufgekohlt | carburized Zähne induktiv gehärtet teeth induction hardened Verzahnung geschliffen | ground teeth geradeverzahnt oder schrägverzahnt linkssteigend straight teeth or helical, left hand, helix angle Eingriffswinkel | pressure angle Verzahnungsqualität | toothing quality Product range: module 2 - 6 Die Masterräder haben gehärtete und geschliffene Zähne. Die Nabe und die Bohrung werden entsprechend dem Einsatz noch weiterbearbeitet. Dadurch erreichen wir kürzere Lieferzeiten und ein breiteres Spektrum...

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Spur Gears 2014-9

part of your drive MaSterrader, geschliffen, geradverzahnt Master-Gears, Ground, Straight Teeth Kundenorientierte Losungen Verzahnungsqualitat | toothing quality Zahne induktiv gehartet teeth induction hardened geradeverzahnt | straight teeth Eingriffswinkel | pressure angle * * Bitte beachten: * * Please note: Bohrungsdurchmesser der Masterrader-Serie werden uberarbeitet Bore diameters of the master-gear series are revised [bisherige □urchmesser-Werte in Klammern). (previous diameter values in brackets)

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Spur Gears 2014-10

part of your drive MaSterrader, geschliffen, geradverzahnt Master-Gears, Ground, Straight Teeth ** Bitte beachten: ** Please note: Bohrungsdurchmesser der Masterrader-Serie werden uberarbeitet Bore diameters of the master-gear series are revised [bisherige □urchmesser-Werte in Klammern). (previous diameter values in brackets).

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Spur Gears 2014-11

part of your drive MaSterrader, geschliffen, schragverzahnt Master-Gears, Ground, Helical Teeth Kundenorientierte Losungen Verzahnungsqualitat | toothing quality Zahne induktiv gehartet teeth induction hardened schragverzahnt, linkssteigend | helical, left hand Schragungswinkel | helix angle Eingriffswinkel | pressure angle * * Bitte beachten: * * Please note: Bohrungsdurchmesser der Masterrader-Serie werden uberarbeitet Bore diameters of the master-gear series are revised [bisherige □urchmesser-Werte in Klammern). (previous diameter values in brackets)

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Spur Gears 2014-12

Customized Solutions part of your drive MaSterrader, geschliffen, schragverzahnt Master-Gears, Ground, Helical Teeth ** Bitte beachten: ** Please note: Bohrungsdurchmesser der Masterrader-Serie werden uberarbeitet Bore diameters of the master-gear series are revised [bisherige □urchmesser-Werte in Klammern). (previous diameter values in brackets).

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