*mydirectindustry

Racks 2014

Product catalog summary

Overview: The document provides comprehensive specifications and product offerings for various types of racks, including ground, milled, induction hardened, and synthetic material racks. It covers both straight and helical teeth configurations, emphasizing quality and customization options.

Ground Racks: Available in straight and helical configurations with a toothing quality of 5, these racks are suitable for continuous mounting and can be joined in any length. Mounting pieces are specified for assembly.

Milled Racks: Offered in both straight and helical designs, these racks can be customized in terms of material, hardening, and surface coating, supporting modules from 0.5 to 30.

Induction Hardened Racks: Designed for durability with a hardness of 50-55 HRC, these racks are suitable for applications requiring high strength and wear resistance.

Synthetic Material Racks: These provide an alternative to traditional metal racks, offering benefits such as reduced weight and corrosion resistance.

Stainless Steel Racks: Designed for environments where corrosion resistance is critical, available in both straight and round configurations.

Mounting and Assembly: Detailed assembly instructions recommend specific mounting pieces to ensure accurate pitch distance during installation.

Customization and Engineering Support: Extensive customization options are available, with encouragement to contact the engineering department for tailored solutions.

Key Specifications: Modules range from 0.5 to 30, with a maximum length for continuous mounting of 4,000 mm. Materials include C45 and 16MnCr5, with options for induction hardening. The pressure angle is consistently 20° across products, and toothing quality is specified as 5 h23, with variations for longer lengths.

Tables and Data: Detailed tables list dimensions, weights, and part numbers for various rack configurations, providing essential data for selection and ordering.

Material and Quality: Racks are made from steel 1.0503 (C45k) and manufactured according to DIN standards with a toothing quality of 9 h27. Inductive hardening is applied to tooth flanks and roots for modules 1 to 3, and only to tooth flanks for modules 4 to 10.

Product Variants: Various modules ranging from 1.0 to 10.0 are listed, with detailed specifications including theoretical length, number of teeth, dimensions, and weight. Part numbers are provided for ordering.

Customized Solutions: Customized solutions are available upon request, allowing for tailored dimensions and specifications to meet specific customer needs.

Additional Features: Some racks are available with bores, and detailed specifications for these variants are provided. The racks are suitable for various applications requiring continuous mounting and can be customized further if needed.

Procedures: Instructions for assembling racks in continuous lengths are provided, with guidelines for selecting appropriate bushes and adhering to specified tolerances for optimal performance.

Standards and Quality: Toothing quality standards (e.g., 8 h27, 9 h27) and pressure angles (20°) are specified for different rack types, emphasizing the importance of maintaining these standards for longevity and efficiency.

Recommendations: For custom solutions, contacting the engineering department is advised. Additional resources, such as bushes on page B 26, are suggested for comprehensive system integration.

Key Data from Tables: Tables provide critical data on dimensions, weights, and part numbers for various rack and pinion configurations, including maximum permissible torques and power ratings under specific conditions.

Critical Information: Material properties are crucial, with C45 offering different stress limits depending on its treatment. Safety factors for stress and service life expectations are outlined to ensure reliability in application.

Specifications: Maximum permissible torques in Newton-meters (Nm) are provided for various materials and tooth systems under adequate lubrication, with a safety and application factor of 1.0, and a speed of 1.5 m/s.

Procedures: Assembly instructions include positioning and fixing the rack using clamps, mounting with screws according to defined torque, and connecting additional racks with mounting pieces. Parallelism and alignment should be checked after mounting.

Standards and Recommendations: Emphasis is placed on checking the parallelism and alignment of racks after assembly to ensure proper functioning. A formula for calculating the center distance from the middle of the pinion to the back area of the rack is provided.

Key Data from Tables: Tables list permissible torques for different combinations of materials and tooth systems, with varying numbers of teeth and modules.

Catalog excerpts

part of your drive Stock Programme Zahnstangen geschliffen, gerade a Zahnstangen geschliffen, schrag, Verzahnungsqualitat 5 - NEU gerade & schrag Racks Ground, Straight & Helical, Racks Ground, Toothing Quality 5 - NEW Straight & Helical Zahnstangen vergiitet, Zahnstangen induktiv gehartet, gerade & schrag gerade & schrag - NEUE Serien Racks Quenched and Tempered, Racks Induction Hardened, Straight & Helical Straight & Helical - NEW Series B 1 - B 2 • Seiten | pages B 3 - B 6 • Seiten | pages B 7 - B 8 • Seiten | pages B 9 - B 1 2 Zahnstangen gefrast, Zahnstangen rostfrei gerade & schrag - NEUE Serien Racks Stainless Steel Racks Milled Straight & Helical - NEW Series Mounting Pieces • Seiten | pagesBl3-Bl6&Bl9-B30 • Seiten | pages Auswahl Zahnstangenantrieb Auswahl- und Belastungstabellen Montageanleitung Selection Rack and Pinion Drive Selection and Load Tables Assembly Instruction Zahnstangen Kunststoff Racks Synthetic Material • Seiten | pages B 32 • Seiten | pages B 33 - B 34 • Seiten | pages B35-B36 Unsere Konstrukteure beraten Sie gerne bei der Realisierung Ihrer Anwendung - Fordern Sie uns heraus! We offer more than competitive prices - contact our engineering department!

Open the catalog to page 1

Zahnstangen Racks Custom Made Parts Sonderanfertigungen Inhalt Im Bereich der kundenindividuell hergestellten Zahnstangen verfügen wir über umfangreiche Fertigungsmöglichkeiten: Due to our extensive manufacturing capabilities, we offer a wide range of custom made racks: Zahnstangen mit geschliffenen Zahnanken Racks with Ground Teeth - Gerad- oder schrägverzahnt - Länge bis 3 000 mm - Verzahnung bis Modul 16 - Zahnstangen allseitig geschliffen - Werkstoffe, Härtung oder Oberächenbeschichtung entsprechend Kundenwunsch - Straight or helical teeth - Max. length is 3 000 mm - Gearing up to module...

Open the catalog to page 2

Kundenorientierte Lösungen AUF ANFRAGE NEU! Q5 Zahnstangen für fortlaufende Montage mit geschl. Zahnanken, geradverzahnt Rücken - und Seitenächen geschliffen NEW! Q5 Racks for Continuous Mounting with Ground Teeth, Straight Teeth Ground Rear and Side Surface 1.0503 [C45] induktiv gehärtet | induction hardened geradverzahnt | straight teeth 20° Eingriffswinkel | pressure angle z**... Zähnezahl | number of teeth * bis Modul 3 Zahnanke und Zahnfuß induktiv gehärtet (Allzahnhärtung), ab Modul 4 nur Zahnanken induktiv gehärtet (Einzelzahnhärtung) * module 1 to 3 tooth ank and tooth root inductive...

Open the catalog to page 3

Customized Solutions uest available on Req NEU! Q5 Zahnstangen für fortlaufende Montage mit geschl. Zahnanken, schrägverzahnt Rücken - und Seitenächen geschliffen NEW! Q5 Racks for Continuous Mounting with Ground Teeth, Helical Teeth Ground Rear and Side Surface 1.0503 [C45] induktiv gehärtet| induction hardened 19°31´42´´ rechtssteigend right hand Schrägungswinkel helix angle Eingriffswinkel | pressure angle z**... Zähnezahl | number of teeth * bis Modul 3 Zahnanke und Zahnfuß induktiv gehärtet (Allzahnhärtung), ab Modul 4 nur Zahnanken induktiv gehärtet (Einzelzahnhärtung) * module 1 to 3 tooth...

Open the catalog to page 4

part of your drive Kundenorientierte Losungen Zahnstangen fur fortlaufende Montage mitgeschl. Zahnflanken, geradverzahnt Rucken - und Seitenflachen geschliffen Racks for Continuous Mounting with Ground Teeth, Straight Teeth Ground Rear and Side Surface z**... Zahnezahl | number of teeth * bis Modul 3 Zahnflanke und ZahnfuB induktiv gehartet [Allzahnhartung], ab Modul 4 nur Zahnflanken induktiv gehartet (Einzelzahnhartung) * module 1 to 3 tooth flank and tooth root inductive hardened [all-tooth hardening], module 4 to 1 □ only tooth flank inductive hardened (single-tooth hardening] Beide Enden...

Open the catalog to page 5

Customized Solutions uest available on Req Zahnstangen für fortlaufende Montage mit geschl. Zahnanken, schrägverzahnt Rücken - und Seitenächen geschliffen Racks for Continuous Mounting with Ground Teeth, Helical Teeth Ground Rear and Side Surface Material | material induktiv gehärtet | induction hardened Schrägungswinkel helix angle 19°31´42´´ rechtssteigend right hand Eingriffswinkel | pressure angle Verzahnungsqualität | toothing quality ab | from 2000 mm mit Bohrungen, ohne Stiftbohrungen | with bores, without pin holes Modul Module 2 3 4 Nicht mehr für Neukonstruktionen verwenden! | not to...

Open the catalog to page 6

part of your drive Kundenorientierte Losungen Zahnstangen fur fortlailfende Montage mit geschl. Zahnflanken, geradverzahnt Rucken - und Seitenflachen geschliffen Racks for Continuous Mounting with Ground Teeth, Straight Teeth Ground Rear and Side Surface Verzahnung induktiv gehartet toothing inductive hardened geradverzahnt | straight teeth Eingriffswinkel | pressure angle Verzahnungsqualitat | toothing quality mit Bohrungen | with bores Modul theor. Bestell Nr. z**... Zahnezahl | number of teeth * Einsatzstahl - bis Modul 3 Zahnflanke und ZahnfuB induktiv gehartet [Allzahnhartung], ab Modul...

Open the catalog to page 7

part of your drive Zahnstangen fur fortlailfende Montage mitgeschl. Zahnflanken, schragverzahnt Rucken - und Seitenflachen geschliffen Racks for Continuous Mounting with Ground Teeth, Helical Teeth Ground Rear and Side Surface Verzahnung induktiv gehartet GO HRC * toothing inductive hardened helix angle right hand Eingriffswinkel | pressure angle 20° Verzahnungsqualitat | toothing quality G h23 mit Bohrungen | with bores Modul theor. Bestell Nr. z**... Zahnezahl | number of teeth * Einsatzstahl - bis Modul 3 Zahnflanke und ZahnfuB induktiv gehartet [Allzahnhartung], ab Modul 4 nur Zahnflanken...

Open the catalog to page 8

part of your drive Kundenorientierte Losungen Zahnstangen fur fortlaufende Montage - vergutet, geradverzahnt Rucken- u. Anlageflache geschliffen Racks for Continuous Mounting - Quenched and Tempered, Straight Teeth Ground Rear and Contact Surface geradverzahnt | straight teeth Eingriffswinkel | pressure angle Verzahnungsqualitat | toothing quality geschliffene Rucken- u. Anlageflache ground rear and contact surface mit Bohrungen | with bores Modul theor. Bestell Nr. z**... Zahnezahl | number of teeth Beide Enden der Zahnstange sind so ausgefuhrt, dass diese in beliebiger Lange aneinander gereiht...

Open the catalog to page 9

All WMH Herion Linner Gruppe catalogs and technical brochures

Archived catalogs

Linear Drives 2010
308 Pages
Transmissions
406 Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list