INTEC 500/700/900/1000/1100
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INTEC 500/700/900/1000/1100 IN-LINE EXTRUSION AND THERMOFORMING

INTEC IN-LINE extrusion and thermoforming plant, the most efficient system to manufacture plastic cups and containers INTEC offers the following advantages to the end-user versus the off-line system: PERFORMANCE - The INTEC is designed for very high output running 24 hours 7 days a week. IMPROVED PRODUCT QUALITY - The immediate processing of the extruded sheet into a thermoformed containers allow lower temperatures and better heat distribution during the process and gives the product better clarity, improved mechanical stiffness and better appearance. Furthermore, the instantly scraped...

WM INTEC inline extrusion and thermoforming technology A turnkey solution designed to provide closed loop process from raw material handling up to the packaging of the finished product Vertical roll stack Thermo-calender unit WM has designed a 3-rolls vertical stack calender to ensure: The WM thermo calender unit stabilizes and optimizes the PS sheet temperature before entering the forming area. The calender is built on a strong steely carrying structure. l Low bending of the rollers l Low thickness tolerance l Rigid frame and roll constructions l Individually designed temperature control...

INTEC range MODEL INTEC INTEC INTEC INTEC INTEC 500 700 900/900D 1000 1100 Main extruder diam. Co-extruder diam. Max. forming tool area Forming system Pressure Pressure Pressure Pressure Vacuum only Pressure Forming clamping force Trimming force 70.000 daN - - - - 20.000 daN NOTE 75° tilting mould 75° tilting mould 75° tilting mould 75° tilting mould For HIPS plates For HIPS cups in mould trimming in mould trimming in mould trimming in mould trimming in mould trimming separate trimming Production rate for CUPS Ø 70,3 Rimmed PP-PET-PS - 46.000 80.000 120.000 - 200.000 (200 cc ÷ 8 oz) Ø 92...

WM - INTEC inline extrusion INTEC line integrates high quality components from the most reputable suppliers DOSING UNITS Maximum flexibility of usage: the gravimetric system can be supplied with 2 up to 8 modular dosing stations of various capacities. Additional stations can be added according to specific clients requirement. High dosing precision and repeatability at every single batch: the powerful and quick control system guarantees an accuracy of ± 0.3%. The slide gate device allows a dosing percentage of 0.5%. EXTRUDERS N.EXT single screw extruder Ø 30 – 45 – 75 mm - L/D 36 medium...

MELT SCREEN CHANGERS with double pistons filter the melted material, also with the extruder in running mode. MELT PUMPS for continuous volumetric dosing of the melt and ensuring a perfect tolerance and stability of the sheet flow. FEEDBLOCKS are available in a number of configurations, from the single layer up to 3 or more layers in combination with sheet dies. FLAT DIES are designed for the best melt flow with a flexible lip for minimal corrections of the sheet thickness.

RIMMING machine Rim Rolling machine model B1400 WM’s automatic rim rolling machinery is designed and manufactured to rim PP PET and PS cups up to , 200.000 Cups/hour and are offered to clients who are looking for improved product quality of their conical cups or containers. The rimming process rounds off the edge by folding the lip under the rim. The result does not only provide a more comfortable contact when drinking from the cup but at the same time provides a greater rigidity to the product.

Last advanced generation drives and control system ü system is based on an extremely The reliable and well tested B&R industrial PC and Drives ü IN-LINE special functions for easy start-up ü speed data exchange for best cycle time High ü System (Machine Learning System ) MLS for initial self-setting of the cycle parameters and stacking synchronization to optimize machine sequencing to increase output and product quality ü Integrate cooling system with temperature monitoring to insure stable and safe process ü Clamping force monitoring ü Energy recovery ü Energy consumption and drives...

INTEC 900 for PP-PS products (120.000 cups 70 mm per hour) The INTEC 500 / 700 / 900 have been designed to satisfy the demands of medium and high outputs of PP and PS disposable cups, yoghurt pots, ice-cream and margarine containers with mono or multilayer sheet structure. The sheet extrusion group is completed by an FT pressure forming with lower tilting platen and an in-mold cutting tool to ensure closed cutting tolerance and high performance

The plug movement on the upper forming platen is controlled by a servomotor and provides a homogenous and controlled distribution of the material inside the mould cavities. Different speed and time setting of the plugs can be programmed improving the appearance of the products. The lower tilting platen turns 75 degrees permitting precise and rapid ejection of the formed products, which are then transported to the stacking unit. The patented pivot system uses a combination of servomotor driven cams and levers which guarantees an absolute precision of movement. The repeatability and the...

INTEC 1000 The INTEC 1000 is inline plant specialized to produce disposable PS plates with capacity of more than 35.000 HIPS plates/hour (16 cavities, Ø 220 mm). The thermo-calender is installed on this forming machine.

Before entering the forming tool, an infrared optical reader takes the real temperature of the sheet, the reading is visualized on the screen enabling the operator to make all the necessary adjustments. The movement of the lower platen is operated by a rod-crank system driven by a servo motor. An operator platform with push buttons panels is available for all the manual operations control. The skeleton leaves the forming tool and enters into the granulator. The forming station uses in-mould punching tools. Forming is obtained by vacuum only. The plates are punched down into the lower part...