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V-Drive

V-Drive
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V-Drive

Product catalog summary
Overview: The V-Drive series by WITTENSTEIN alpha consists of high-performance servo worm gearheads, categorized into V-Drive Advanced, V-Drive Basic, and V-Drive Value, each designed for specific applications.
V-Drive Advanced: This model is a flexible powerhouse with high power density and low torsional backlash, suitable for both cyclic and continuous duty applications.
V-Drive Basic: Designed for quiet operation and endurance, it features a gearing design that minimizes noise during continuous operation, offering good value and quick delivery.
V-Drive Value: An economical option with high power density and medium torsional backlash, ideal for cost-sensitive continuous operations.
Key Features:
  • Efficiency over 95% at full load.
  • Reliability for continuous operation with a lifespan over 20,000 hours.
  • Rapid availability due to standardized production.
  • Precision tailored to ≤ 2 arcminutes.
Applications: Suitable for materials handling, food processing, packaging machinery, robotics, automation, and machine tools, supporting various axes and tool changers.
Technical Specifications: Detailed specifications include power density, positioning accuracy, torsional rigidity, and absorption of external forces, with maximum torque, input speed, and service life outlined.
Output Configurations: Flexible configurations include hollow shafts, solid shafts, and flanged hollow shafts, with options for food-grade lubrication and corrosion resistance.
Conclusion: The V-Drive series offers a comprehensive range of gearheads for various industrial needs, providing high performance, reliability, and flexibility.
Specifications:
1. Motor shaft fit and permissible lengths are adaptable.
2. Dimensions are motor-dependent, with smaller diameters compensated by a bushing.
3. Keywayed output shafts follow DIN 6885 standards.
4. Various motor shaft diameters up to 19 mm are available.
Performance Parameters:
1. Max torque, efficiency, and emergency stop torque are specified.
2. Nominal and max input speeds are provided.
3. Torsional backlash, rigidity, axial and radial forces, and tilting moments are detailed.
4. Service life exceeds 15,000 hours, with noise and temperature limits specified.
Operational Guidelines:
1. Lubrication is for life, with no paint applied.
2. Direction of rotation and protection class (IP 65) are specified.
3. Moment of inertia and clamping hub diameter details are provided.
4. Specific configurations are recommended for continuous operation.
Additional Information:
1. CAD data and motor mounting instructions are available online.
2. Non-tolerated dimensions are ± 1 mm.
3. Data for various models like CVS 050, NVH 040, and others are included.
Specifications:
- Operating temperature range: -15°C to +40°C.
- Lubrication: Lubricated for life.
- Paint: Pearl dark grey.
- Protection class: IP 65.
- Maximum housing temperature: +90°C.
- Direction of rotation: Refer to drawing.
- Moment of inertia: Relates to the drive.
- Clamping hub diameter: Specified in mm.
Procedures and Recommendations:
- Reduce input speed for higher ambient temperatures.
- Contact for best configuration for continuous operation.
- Use cymex® 5 sizing tool for design.
- Follow the operating manual for motor mounting.
- Check motor shaft fit and permissible length.
- Compensate smaller motor shaft diameters with a bushing.
Performance Parameters:
- Idling torques decrease during operation.
- Max. input speed varies by model.
- Mean no load running torque and torsional rigidity are specified.
- Max. axial and radial forces, and tilting moments are detailed.
- Service life exceeds 20,000 hours.
- Operating noise levels are specified.
Product Highlights:
- V-Drive Advanced offers high power density and low torsional backlash.
- Suitable for continuous duty applications.
- Features constant, low torsional backlash and high positioning accuracy.
- Optimized output bearing for high axial and radial forces.
- Enhanced hollow-flank teeth for no stick-slip effect and high efficiency.
Additional Information:
- CAD data available at www.wittenstein-alpha.com.
- Various output shaft variants and dimensions are available upon request.
- Non-tolerated dimensions are ± 1 mm.
Backlash Options: Standard and Reduced types are specified.
Installation on Motor Side: Options include Push-on sleeve and Coupling.
Clamping Hub Bore Hole Diameter: Refer to the table or data sheets.
Number of Shrink Discs: Options include no shrink disc, one, or two shrink discs.
Gearhead Type: Basic types include CVH and CVS; Value types are NVH and NVS; Advanced types include VH+, VS+, and VT+.
Type Code: Options include Standard, Food-grade lubrication, and Corrosion resistant.
Number of Stages: Options are 1-stage and 2-stage for V-Drive Value and Advanced.
Gearhead Size: Sizes available are 040, 050, 063, 080, and 100.
Gearhead Model: Standard and HIGH FORCES for V-Drive Basic.
Gearhead Variations: Motor attachment gearhead and Special model.
Output Shaft Shape / Flange: Options include Smooth shaft, Hollow shaft keyed, Splined shaft, Other, Flanged hollow shaft, and Hollow shaft interfaces.
Generation: First generation.
Output Side: Descriptions for VS+, VT+, NVS, CVS, CVH, NVH, and VH+ with dual-shaft output or hollow shaft.
Mounting Position: Oil requirement based on mounting position.
Contact Information: WITTENSTEIN alpha, 1249 Humbracht Circle, Bartlett, IL 60103, USA. Tel: +1 630 540-5300, Email: [email protected].
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Catalog excerpts

V-Drive-1

V-Drive Technical brochure Maximum power density Constant torsional backlash Supreme smooth running

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V-Drive-2

V-Drive Basic – The quiet endurance runner Servo worm gearheads with output shaft and hollow shaft. The gearing of the V-Drive Basic was specifically developed to minimize the noise level in S1 operation. It also convinces with optimal value for money and short delivery times. V-Drive Advanced – The flexible powerhouse Powerful servo worm gearheads with flexible output configurations. In addition to a very high power density, the V-Drive Advanced achieves a constant, low torsional backlash throughout its lifespan. It is suitable for both cyclic and continuous duty applications.

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V-Drive-3

Contents We drive the Performance 4 Flexible output versions 7 V-Drive in a linear system 68

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V-Drive-4

V-Drive servo worm gearheads WITTENSTEIN alpha’s worm gearhead family has been given a thorough facelift: apart from a new look, the gearheads also impress with maximum performance in a very small space – and are fully compatible with the existing series. The newly developed V-Drive Basic complements the V-Drive Advanced and the V-Drive Value, rounding off our extensive and flexible portfolio for all performance ranges. High-performance worm gearheads: the V-Drive series alpha Premium SPK+ RPK+ TPC+ alpha Advanced alpha Value V-Drive Value V-Drive Basic alpha Basic Best-in-class precision Rapid...

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V-Drive-5

Gearhead overview V-Drive Basic V-Drive Value V-Drive Advanced Power density Positioning accuracy Torsional rigidity Absorption of external forces with pre-stage Max. torsional backlash [arcmin] Output type Smooth shaft Splined shaft (DIN 5480) Hollow shaft interfaces on both sides Hollow shaft, keyed on both sides Flanged hollow shaft Smooth

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V-Drive-6

Typical applications Food processing and packaging machinery ·· Transport axes (belt and chain drives) ·· Star drives ·· Product feedings ·· Swivel conveyors ·· Carton feedings and erectings Materials handling ·· Transport axes (belt and chain drives) ·· Two-axis handling modules ·· Loading systems in transfer axes Robotics and automation ·· Linear motions in the 7th axis ·· Rotary and swivel axes ·· Feed axes Machine tools ·· Tool changers ·· Turntables

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V-Drive-7

Flexible output versions V-Drive Basic Hollow shaft interfaces on both sides Hollow shaft, keyed on both sides Smooth shaft Hollow shaft, keyed on both sides Smooth shaft V-Drive Value Hollow shaft interfaces on both sides V-Drive Advanced Hollow shaft interfaces on both sides Hollow shaft, keyed on both sides Smooth shaft Flanged hollow shaft V-Drive Advanced and V-Drive Value optionally with integral planetary input stage Ideal for space-saving applications involving high input speeds or reduction ratios i = 12 - 400. V-Drive Value optionally with integral planetary input stage Benefits for...

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V-Drive-8

The V-Drive in detail Three series available ·· Basic ≤ 15 arcmin ·· Value ≤ 6 arcmin ·· Advanced ≤ 3 arcmin Input bearing ·· Bearing package for absorbing axial and radial forces ·· Very well suited for high input speeds Involute toothing (V-Drive Basic) ·· Perfected for S1 operation and high torques ·· Smooth running ·· High power density Hollow-flank toothing (V-Drive Value / V-Drive Advanced) ·· Constant low torsional backlash throughout its lifetime ·· High efficiency ·· Very high power density Output bearing (V-Drive Basic) ·· High overload capacity for radial forces, optionally also for...

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V-Drive-9

Plug can be replaced with a vent screw in continuous operation ·· Ensures pressure compensation ·· Protection against leakage Radial shaft seal ·· Very long service life ·· Optimized for continuous operation Metal bellows coupling ·· Completely backlash-free ·· Fatigue endurable and maintenance-free ·· Easy to mount ·· Integrated length compensation feature protects the motor Aluminum housing ·· Ultra-lightweight design ·· Good thermal conductivity ·· 5 sizes ·· Flexible mounting options 3 output types ·· Hollow shaft ·· Solid shaft

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V-Drive-10

Sizing of the V-Drive Auslegung alpha Value Line – NP Auslegung alpha Value Line – NP maximum motor torque: Mmax * i ≤ T2α A: Simplified sizing for servo motors based on the B: Sizing based on the application A: Vereinfachte Auslegung bei Servomotoren über maximales Motormoment: Mmax * i ≤ T2α A: Vereinfachte Auslegung bei Servomotoren über maximales Motormoment: Mmax * i ≤ T2α max 2α Step 1: Step 3: B: Auslegung über die Applikation B: Auslegung über die Applikation Determine the application data Determine Schritt 3: the sizing factor fa with the Schritt 1: Schritt 3: mode factor K T2b= [Nm]...

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V-Drive-11

Account must be taken of the radial and axial forces at the output: Please also carry out steps 6 and 7 if forces are present at the output (e.g. if timing belt pulleys, pinions or levers are mounted there). Step 6 (if external forces are present): Determine the forces acting on the output and check the boundary conditions Radial force distance x2 =[mm] Axial force N] Axial force distance y2 =[mm] (required if F2a is present) Conditions if axial force F2a is present: 1. F2a < 0.25 * F2r ^ (_< 0.25 *) □ Met2. y2 < x2 ^ (_<_) □ Met □ Not met: Sizing with cymex® 5 □ Not met: Sizing with cymex®...

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V-Drive-12

V-Drive Basic – The quiet endurance runner Servo worm gearheads with output shaft and hollow shaft. The gearing of the V-Drive Basic was specifically developed to minimize the noise level in S1 operation. It also convinces with optimal value for money and short delivery times.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.