1. Catalogs
  2. WITTENSTEIN SE
  3. Catalog alpha Mechatronic Systems
video corpo
cad

Catalog alpha Mechatronic Systems

Catalog alpha Mechatronic Systems
1 / 162 PagesView full catalog

Catalog alpha Mechatronic Systems

Product catalog summary
Foreword by Company Management
The document opens with a foreword from the managing directors, highlighting the complexity and opportunities in industrial manufacturing. It emphasizes the need for flexible, reliable, and energy-efficient machines, introducing WITTENSTEIN alpha's mechatronic drive systems as solutions that enhance global performance parameters.
Company Overview
WITTENSTEIN alpha boasts over 40 years of innovation in mechatronics, focusing on miniaturization, integration, networkability, and intelligence. The company provides integrated mechanical and mechatronic drive solutions, prioritizing customer success.
Product Highlights
The catalog features the premo® and TPM+ product lines, known for high power density, low mass moment of inertia, high rigidity, low backlash, scalability, and connectivity, enhancing productivity and energy efficiency.
Product Portfolio
The portfolio includes hypoid, bevel, worm, and planetary gearboxes, as well as linear systems and servo actuators. Products are categorized into Basic, Value, Advanced, and Premium segments based on performance and value.
Sector Applications
WITTENSTEIN alpha's solutions are applicable in sectors such as machine tools, food and packaging, woodworking, printing, robotics, and automation, with examples like delta robots and machine tool milling.
Engineering Tools
The company offers software tools like cymex® 5 and CAD POINT to assist in selecting optimal drive solutions, providing detailed calculations, simulations, and downloadable data for complex designs.
premo® Servo Actuators
The premo® platform offers scalable servo actuators with modular configurations of motors and gearboxes, allowing for tailored solutions across diverse applications, enhancing performance and reducing costs.
Conclusion
WITTENSTEIN alpha's catalog showcases a comprehensive range of mechatronic solutions designed to meet the evolving needs of industrial manufacturing, emphasizing innovation, efficiency, and customer-centric design.
Overview of premo® Platform
The document details the premo® servo actuator platform, highlighting its advanced features, performance capabilities, and various product lines tailored for different applications, designed for precision and efficiency.
Product Lines
  • premo® SP Line: Entry-level class for positioning tasks with short cycle times and low weight, featuring a mechanical interface with an output shaft and a resolver as standard.
  • premo® XP Line: Extra class with maximum power density, high torsional rigidity, and radial load capacity, including a smooth output shaft and HIPERFACE DSL® absolute encoder singleturn, SIL 2.
  • premo® TP Line: Dynamic class for challenging positioning and processing tasks, offering minimal backlash and maximum torsional rigidity, with an output flange and HIPERFACE® absolute encoder singleturn for high positioning accuracy.
Key Features
  • High torque density and compact design for space-saving and high-performance machines.
  • Improved connectivity with next-generation controllers using digital encoders and compatibility with high operating voltage up to 750 V DC.
  • Single-connector technology reduces wiring requirements and enhances reliability and safety with SIL 2 encoders.
  • Hygienic housing design suitable for washdown and food applications.
Energy Efficiency
The premo® platform utilizes planetary gearboxes with high efficiency and servo motors with up to 92% efficiency, reducing power requirements during acceleration and optimizing current saturation losses.
Technical Specifications
Specifications for each product line include operating voltage, maximum acceleration torque, static output torque, brake holding torque, maximum speed, motor acceleration torque, and more, with information on service life, weight, ambient temperature, and protection class.
Applications
Examples include handling gantries for transporting items and tubular bag machines for packaging bulk materials, demonstrating the premo® platform's versatility and precision in various industrial applications.
Specifications and Procedures
The document outlines specifications for premo® TP and XP Line servo actuators, including operating voltage, maximum acceleration torque, static output torque, brake holding torque, maximum speed at output, and motor acceleration torque. It also covers mechanical and electrical properties, environmental and physical characteristics, performance and application, customization and options, and recommendations for detailed sizing using cymex® software.
Mechanical Interfaces and Encoder Systems
Various output options are available, such as smooth shafts, keys, splined shafts, and system outputs, with encoder systems for positioning and speed measurement, including resolvers, HIPERFACE®, EnDat, and DRIVE-CLiQ.
TPM+ Product Family
The TPM+ series combines servo motors and gearboxes into a compact unit, offering high power density and minimal backlash, with various encoders, holding brakes, and direct attachment options for drive components.
Standards and Recommendations
Recommendations for increased corrosion protection and protection class IP 66 are included for applications requiring resistance to water and cleaning agents, with options for customization and system expansions.
Technical Specifications and Parameters
Torsional rigidity and synchronous run are key parameters in gearbox performance, with considerations for temperature factor, thermal behavior, tilting moment, tooth engagement frequency, torsional backlash, and project planning.
Optimization of Drive Train
The document discusses the optimization of the drive train to resolve conflicts in objectives, evaluating load cases for servo actuators, considering saturation effects, and providing a product portfolio overview.
Rotative Output Interfaces
The document concludes with an overview of output interfaces, focusing on smooth shafts and their advantages in torque transmission and connection simplicity.
Overview of WITTENSTEIN Products and Services
Includes metal bellows coupling, elastomer coupling, torque limiter, customer support and services, and an overview of the WITTENSTEIN Group and product lines.
See more

Catalog excerpts

Catalog alpha Mechatronic Systems-1

alpha Mechatronic Systems Product catalog More flexible More efficient More productive

 Open the catalog to page 1
Catalog alpha Mechatronic Systems-2

© 2024 by WITTENSTEIN alpha GmbH All technical specifications were correct at the time of going to print. We are continually developing our products and therefore reserve the right to make modifications. This documentation is subject to occasional errors. Please appreciate that legal claims cannot be asserted as a result of incorrect specifications, illustrations or descriptions. The text, photos, technical drawings and any other illustrations printed in this publication are protected property of WITTENSTEIN alpha GmbH. Further use of this material in printed or electronic format requires express...

 Open the catalog to page 2
Catalog alpha Mechatronic Systems-3

Contents Foreword by company management WITTENSTEIN alpha More than 40 years of innovation Engineering Tools System expansions Project planning Product portfolio & company Gearbox overview + Premium Linear System with RPM + axenia value Galaxie ® Digital product feature - cynapse WITTENSTEIN Group

 Open the catalog to page 3
Catalog alpha Mechatronic Systems-4

Dear Business Associates, The world of industrial manufacturing has never before been so complex, nor has it offered so many opportunities. The secured productivity of each and every customer requires machines which are flexible, reliable and energy efficient. New modular machine concepts are required for efficient multivariant production with fast module changes, which offer maximum flexibility and adaptation. Our mechatronic drive systems have the potential to positively influence all the relevant performance parameters, and to do so reliably, 24/7, worldwide. The alpha Mechatronic systems...

 Open the catalog to page 4
Catalog alpha Mechatronic Systems-5

alpha Mechatronic Systems HIGHEST POWER DENSITY LOW MASS MOMENT OF INERTIA HIGH RIGIDITY The high torsional and tilting rigidity of the drive bearings ensure improved control quality of the servo actuator. The precision of the system can be effectively increased through the minimal backlash. ABSOLUTE SCALABILITY HIGH CONNECTIVITY The complete power unit comprised of motor and gearbox provides high performance in a significantly smaller installation space. The technical properties of the unit can be scaled in accordance with the application requirements. With premo ® absolute precision meets perfect...

 Open the catalog to page 5
Catalog alpha Mechatronic Systems-6

YOUR WORLD IS OUR DRIVE. FOR MORE THAN 40 YEARS. Linear systems cymex® sizing software High Performance Linear System alpha Value Line

 Open the catalog to page 6
Catalog alpha Mechatronic Systems-7

FUTURE PROOF PERFORMANCE Performance where it counts: High torque, outstanding precision and high power density – essential for our products and systems. We live processes: Only those who know the exact details of customer processes and requirements are in a position to develop solutions that offer added value in the short and long term. You never make compromises: Whatever the performance area – we offer solutions that grow with your requirements. a l pha It is good to know today what will be needed tomorrow. Applying it in practice is even better. We develop technology that shapes the future...

 Open the catalog to page 7
Catalog alpha Mechatronic Systems-8

WITTENSTEIN alpha in all axes Complete drive solutions under one roof We offer the best solutions for almost every application. In addition to gear boxes, our product portfolio includes a wide range of drive solutions with linear systems and servo actuators. Adapted accessories such as couplings and shrink discs round off the product portfolio. Our products are divided into the Basic, Value, Advanced and Premium Segments in terms of “Performance” and “Value”. We want to make it even easier for our customers to find the right solution from our large portfolio for each specific application. Overview...

 Open the catalog to page 8
Catalog alpha Mechatronic Systems-9

Know-how in every sector Our solutions range from high-precision axes in manufacturing systems to packaging machines that must operate with maximum productivity in the smallest installation space. Overview: · Machine tools and production technology · Wood working machinery · Printing and paper machines · Food and packaging machines Linear systems Systems Premium Linear System – RP+ alpha Premium Premium Linear System – XP+ Advanced Linear System – TP+ alpha Advanced Axes with very h precision, dynam and power densi requirements Advanced Linear System – SP alpha Value Value Linear System – NPR...

 Open the catalog to page 9
Catalog alpha Mechatronic Systems-10

We live mechatronics Our servo actuators for greater efficiency and precision Our customers‘ challenges are our own. For this reason, mechatronics has a very creative dimension for us: To custom-integrate sensors, software, gearbox, motor and electronics to the greatest possible extent in order to produce intelligent, highly efficient and controllable drive systems – even for extreme environmental conditions. To meet these requirements, we think ahead, laterally and in networks. The objective during the development of our servo actuators is always the reduction of complexity for the customer...

 Open the catalog to page 10
Catalog alpha Mechatronic Systems-12

Sector-specific high performance Food and beverage industry Machine tools Maximum efficiency and reliability, as well as comprehensive compatibility in the various application areas: Thanks to their high dynamics, our servo actuators ensure high productivity. The high power density reduces energy consumption and the compact installation dimens ion also permits the use in difficult, confined spaces. Automotive / industrial production Whatever the requirements: WITTENSTEIN alpha offers sector-specific, high-performance solutions – as costeffective serial solutions and customized high-end developments....

 Open the catalog to page 12
Catalog alpha Mechatronic Systems-13

Wide-ranging applications The WITTENSTEIN alpha servo actuators can be used in numerous applications. Here are a few examples: Folding box packaging (incl. assembly / folding, filling valve) Tubular bag packaging (incl. jaw stroke, sealing jaw, blade) Delta robot (axis 1–3, swivel axis) Handling gantry (Z-axis, swivel / rotating axis) Plastic thermoform (tool axis) Machine tool milling (rotating axes A–C, tool changer) Intralogistics (driverless transport systems)

 Open the catalog to page 13
Catalog alpha Mechatronic Systems-14

More efficient in the application Due to the high power density, the low mass moment of inertia, the high rigidity and the low backlash of the WITTENSTEIN alpha servo actuators, two important objectives can be achieved: 1. Increased productivity with comparable energy requirement To increase the productivity of a system, it is most important to reduce the cycle time of the time-critical axis. This is achieved through increased acceleration torques allowing for a reduction in the dynamic time components as well as through increased torsional rigidity for improved response times and tighter control...

 Open the catalog to page 14
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.